SGL Carbon
SGL Carbon SE is a German technology company headquartered in Wiesbaden, specializing in the development and manufacture of carbon and graphite-based materials and products for high-performance applications across industries such as automotive, aerospace, semiconductors, and renewable energy.[1][2]
Founded in 1992 through the merger of several established firms tracing origins to 1878, SGL Carbon draws on over a century of expertise in carbon technologies, operating as a global leader with 29 production sites across Europe, North America, and Asia, and employing approximately 4,760 people.[1][3][4]
The company's core business segments include Graphite Solutions for electrodes and components, Carbon Fibers for lightweight reinforcements, Composite Solutions for engineered structures, and Process Technology for industrial equipment, enabling innovations like reduced-carbon-footprint fibers produced using renewable energy.[5][6]
Notable for its contributions to sustainable manufacturing and material science advancements, SGL Carbon has pursued strategic restructurings to enhance competitiveness amid market fluctuations, maintaining focus on high-growth sectors like wind energy and semiconductors despite recent sales variability.[7][8]
History
Founding and Early Years (1899–1945)
The origins of what would become SGL Carbon's operations trace to the late 19th century, with key establishments in both the United States and Germany focused on carbon and graphite production for emerging electrical applications. In the United States, the St. Marys, Pennsylvania facility—today part of SGL Carbon's network—was established in 1899 as the Speer Carbon Company by chemist Charles E. Speer to manufacture carbon electrodes primarily for arc lighting systems, capitalizing on the rapid electrification of urban areas.[9][10] By the early 1900s, the company diversified into carbon brushes for electric motors and generators, supporting industrial growth in railroads and manufacturing.[10] In Germany, the carbon production lineage began earlier in 1878 with Gebr. Siemens & Co., a subsidiary of Siemens & Halske, which initiated manufacturing of carbon rods for arc lamps and related electrical components, driven by innovations like the differential arc lamp.[1] This laid the groundwork for graphite electrode development, with expansion into industrial uses such as electrochemical processes and metallurgy by the early 20th century. A significant milestone occurred in 1922 with the opening of the Meitingen plant, initially producing carbon components for electric street lighting in Berlin, conductive parts for electric trains, and electrodes for metal melting furnaces.[11] Through the interwar period, these predecessor operations grew amid rising demand for graphite in steelmaking and chemicals, with Speer Carbon beginning graphite electrode production for electric arc furnaces around 1920.[10] World War I accelerated production for military applications, including electrodes for alloy production. During World War II, German facilities, integrated into the Siemens conglomerate's carbon division, contributed to the Nazi war economy by supplying graphite products essential for armaments manufacturing, such as electrodes for steel and aluminum production, amid broader use of forced labor across Siemens operations—estimated at over 80,000 laborers company-wide from 1940 to 1945.[12] U.S. facilities, conversely, shifted to wartime priorities like carbon components for defense electronics post-1941, without comparable labor controversies documented in primary sources. These early efforts established technical expertise in high-performance carbon materials, setting the stage for postwar consolidation.[10]Post-War Reconstruction and Expansion (1946–1990)
In the immediate aftermath of World War II, Siemens Planiawerke AG, a key producer of carbon and graphite products, redirected efforts toward reconstructing its operations in West Germany, with the Meitingen facility serving as the primary surviving site after the Ratibor plant was ceded to Poland and the Lichtenberg works fell under Soviet control.[13] Resumption of production at Meitingen, originally established in 1922 for graphite components, prioritized essential industrial materials such as electrodes for electric arc furnaces, capitalizing on Germany's Wirtschaftswunder and rising demand from steelmaking and electrochemistry sectors.[11] By 1967, the carbon business was restructured through the founding of SIGRI Elektrographit GmbH as a joint venture between Siemens AG and Hoechst AG (successor to Chemische Fabrik Griesheim), integrating expertise in electrographite manufacturing and enabling focused expansion beyond fragmented pre-war entities. This entity oversaw growth in graphite electrode output, aligning with West Germany's industrial boom, where steel production surged from 13.5 million tons in 1950 to over 50 million tons by 1970, driving demand for high-performance carbon materials.[14] The 1970s marked technological diversification, including the 1972 launch of the first SIGRAFLEX flexible graphite foil production line at Meitingen, which addressed needs in chemical processing and sealing applications through expanded foil manufacturing capacity.[15] Concurrently, SIGRI initiated carbon fiber development in the late 1960s via one of Europe's earliest industrial pilot plants at Meitingen, producing precursor fibers for composites amid emerging aerospace and automotive interests.[16] Further consolidation occurred in 1985 with the merger forming SIGRI GmbH from Siemens Planiawerke and Hoechst's carbon divisions, enhancing scale and R&D in isostatic graphite and specialty products.[17] By 1989, acquisition of Ringsdorff-Werke in Bonn bolstered capabilities in carbon brushes and advanced graphites, with SIGRI establishing international subsidiaries and increasing export revenues to support global steel and electronics markets. This era solidified SIGRI's position as a European leader in carbon technologies, with Meitingen output expanding to include high-purity graphites for semiconductors by the late 1980s.[3]Restructuring and Modern Challenges (1991–Present)
In 1992, SGL Carbon was formed through the merger of Germany's SIGRI GmbH—a loss-making subsidiary of Hoechst AG—and the U.S.-based Great Lakes Carbon Corporation, creating a global entity focused on carbon and graphite products under German law.[1][18] This consolidation addressed prior inefficiencies, as SIGRI had struggled financially within Hoechst's chemical portfolio during the early 1990s. Hoechst divested its remaining 50% stake by 1996 amid broader corporate restructuring, enabling SGL Carbon to operate as a publicly traded company listed on the Frankfurt Stock Exchange.[19] The period also saw expansion into Eastern Europe following the fall of the Iron Curtain, leveraging lower-cost sites for production growth.[20] The late 1990s and 2000s brought antitrust challenges, including involvement in a global graphite electrodes cartel from 1992 to 1997, resulting in fines totaling over €100 million for SGL Carbon by U.S. and EU authorities between 1998 and 2002.[21] These penalties strained finances amid cyclical demand in steel and aluminum sectors, prompting cost controls and operational adjustments. By the late 2000s, SGL Carbon shifted toward high-performance materials for emerging applications like semiconductors and renewables, though persistent overcapacity in traditional graphite electrodes persisted.[22] From 2014 onward, SGL Carbon undertook major realignments, including a 60,000-ton annual reduction in graphite electrode capacity via site closures in Canada and the U.S., incurring restructuring expenses of several million euros.[23] In 2015–2017, the company divested non-core assets, such as wind energy and industrial applications units, to streamline into three focused segments—Graphite Solutions, Process Technology, and Carbon Fibers—while completing a strategic transformation that improved EBIT margins.[24][25] Modern challenges since the 2020s include volatile demand from semiconductors and automotive sectors, exacerbated by structurally higher European energy prices and over-regulation, leading to a 15.8% sales drop to €453.2 million in H1 2025.[26][7] The Carbon Fibers unit, plagued by losses, prompted a 2025 restructuring announcement involving potential site closures like Portugal's and workforce reductions, alongside efforts to capitalize on wind and hydrogen applications.[27][28] Despite these headwinds, the unit achieved an EBITDA turnaround in Q2 2025 through cost efficiencies.[29] Overall, SGL Carbon's sales in 2024 fell to around €1 billion amid weakening markets, underscoring reliance on global diversification to mitigate regional vulnerabilities.[30]Corporate Structure and Governance
Ownership and Leadership
SGL Carbon SE is a publicly traded company listed on the Frankfurt Stock Exchange (ETR: SGL), with its ownership distributed among institutional investors, strategic industrial shareholders, and public float. As of mid-2025, the largest shareholder is SKion GmbH, holding approximately 28% of outstanding shares, followed by Bayerische Motoren Werke AG (BMW) with 18.4% and Porsche Automobil Holding SE with 7.4%.[31][32] Institutional investors collectively control about 44% of the company, reflecting significant exposure to automotive and financial stakeholders amid sector-specific market pressures.[33] Strategic holdings by automotive firms like BMW and Porsche underscore SGL Carbon's ties to the mobility sector, where it supplies graphite and carbon fiber components for electric vehicle batteries and lightweight structures.[34] The company's governance follows a dual-board structure typical of German stock corporations (AG/SE), with a Management Board handling executive operations and a Supervisory Board providing oversight. The Management Board expanded to three members effective January 1, 2025, following Supervisory Board approval on November 19, 2024.[35] Andreas Klein, previously with industrial experience in chemicals and materials, was appointed Chairman of the Management Board and Chief Executive Officer for a three-year term starting that date, succeeding prior leadership amid efforts to stabilize operations in a challenging market.[36] Dr. Stephan Bühler joined as a board member, contributing expertise in business unit strategy.[37] The Supervisory Board consists of eight members, evenly split between shareholder representatives and employee delegates, ensuring balanced input on strategic decisions and compliance.[38] This structure aligns with German co-determination laws, promoting accountability while integrating workforce perspectives in a capital-intensive industry prone to cyclical demand fluctuations.Organizational Business Units
SGL Carbon organizes its operations into four core business units: Graphite Solutions (GS), Process Technology (PT), Carbon Fibers (CF), and Composite Solutions (CS). These units operate semi-independently, each targeting specialized markets in carbon and graphite applications while contributing to the company's overall focus on high-performance materials.[5][39] Graphite Solutions (GS)The Graphite Solutions unit integrates production, materials development, and engineering to supply customized graphite and carbon solutions across more than 35 industries. It produces specialty graphites, silicon carbide coatings, sealing materials like Sigraflex, gas diffusion layers, synthetic graphite anode materials, and high-performance brake disks. Key applications span semiconductor processes such as crystal growing and ion implantation, power electronics including SiC-based semiconductors, PEM fuel cells, battery and redox-flow energy storage, automotive pumps and brakes, solar cell manufacturing, and sealing technologies. As the company's largest unit by sales volume, GS maintains control over the full value chain from raw materials to precision components and leads in silicon carbide coatings for semiconductor equipment.[40][30] Process Technology (PT)
Process Technology specializes in graphite-based equipment and components for harsh, corrosive environments, drawing on over 70 years of expertise in engineering and materials. It manufactures large-scale systems such as DIABON tube sheets for shell-and-tube heat exchangers and SIGRAFLEX high-pressure gaskets for sealing. Primary applications serve the chemical processing industry, emphasizing plant safety, operational efficiency, and reliability in aggressive media. The unit provides backward integration, post-delivery services including spare parts and upgrades, and resource-efficient, tailored designs to minimize downtime and environmental impact.[41] Carbon Fibers (CF)
The Carbon Fibers unit focuses on the production of carbon fiber materials and textiles, leveraging over 40 years of experience with facilities in Europe and North America. Core products include SIGRAFIL continuous and short carbon fibers, PANOX oxidized PAN fibers for flame resistance, SIGRATEX woven and non-crimp fabrics, and SIGRAPREG pre-impregnated materials. These serve as reinforcements and lightweight fillers in high-stress composites for advanced applications. In February 2025, SGL Carbon initiated a restructuring of CF to address persistent losses, concentrating on profitable core segments, discontinuing unviable activities, and closing select sites while developing site-specific solutions for employees.[42][27] Composite Solutions (CS)
Composite Solutions develops and manufactures fiber-reinforced composites using carbon and glass fibers for demanding lightweight structures. Offerings encompass CFRP battery cases for electric vehicles, GFRP leaf springs for chassis, thermoplastic organo sheets, and friction materials like synchronizer rings and wet clutches for powertrains. Applications target automotive structural parts, aerospace components, medical devices, energy systems, and industrial uses requiring high strength-to-weight ratios. With over 20 years in CFRP components, the unit supports full development cycles from design to automated series production, handling volumes from prototypes to annual five-digit quantities.[43]
Products and Technologies
Graphite Solutions
SGL Carbon's Graphite Solutions business unit specializes in the development and production of specialty graphite and carbon-based materials, integrating expertise in raw material processing, semi-finished product manufacturing, precision machining, purification, and engineering to deliver customized components across the value chain.[40] This unit serves more than 35 industries by providing high-purity graphites tailored for demanding thermal, chemical, and electrical environments.[40] Key materials include high-purity fine-grain graphite, synthetic graphite, flexible graphite, and carbon fiber-reinforced carbon composites, often enhanced with silicon carbide (SiC) coatings for improved corrosion resistance and longevity.[40] Products encompass specialty graphite components such as crucibles, heaters, heat shields, insulation elements, gaskets, bipolar plates, battery felts, and gas diffusion layers, with the unit recognized as a leading supplier of SiC-coated graphite for semiconductor applications.[40] In 2024, the business unit generated sales of €539 million, reflecting its scale amid market fluctuations.[44] Technologies employed include die-molding for dense graphite structures (e.g., SIGRAFINE® series), extrusion for larger shapes, isostatic pressing for uniform properties, and advanced coatings like SiC to enable use in aggressive media.[40] These processes support applications in semiconductor crystal growth, epitaxy, ion implantation, and power electronics, where graphite's thermal stability and purity are critical.[40] The unit entered the gas diffusion layer market in the late 1990s, providing components for polymer electrolyte membrane fuel cells (PEMFC).[40] Primary markets include semiconductors, chemicals and petrochemicals, metallurgy, automotive (e.g., brake disks and pumps), energy storage systems (lithium-ion, redox-flow, lead-acid batteries), photovoltaics, and glass/refractory production.[40] In the chemical sector, solutions feature corrosion-resistant heat exchangers, pumps, and sealing technologies for handling aggressive substances.[45] For energy applications, graphite enables efficient electrodes and bipolar plates in batteries and fuel cells, contributing to advancements in mobility and renewable storage.[40] The unit's global footprint supports these sectors through dedicated production sites focused on high-volume graphite machining and coating.[46]Process Technology
SGL Carbon's Process Technology business unit develops and supplies graphite-based equipment and systems designed for highly corrosive environments, primarily serving the chemical industry and related sectors. The unit manages the full value chain, from impregnating and machining specialty graphite materials to engineering and delivering complete process plants, ensuring corrosion resistance, thermal stability, and operational reliability in aggressive media such as hydrochloric acid, sulfuric acid, and phosphoric acid.[41][47] This backward integration allows for customized solutions that leverage proprietary materials like DIABON®, a phenolic resin-impregnated graphite with heat conductivity up to 130 W/mK longitudinally, which minimizes fouling and enhances efficiency in heat transfer applications.[47] Core offerings include a range of heat exchangers—such as shell-and-tube, block, plate, and groove types—along with columns, reactors, quenchers, and pumps, often incorporating components like rupture disks, PTFE liners, and piping systems.[47] These are applied in processes including HCl synthesis (via bottom-burner or top-burner technologies), acid concentration and dilution, absorption/desorption systems, and exhaust gas treatment, particularly in chlor-alkali facilities.[47] SGL Carbon holds a leading market position, with an installed base exceeding 10,000 block heat exchangers, 4,500 shell-and-tube units, and 3,000 plate heat exchangers as of recent reports, supported by over 70 years of engineering expertise.[48][47] Innovations within the unit emphasize compactness, flexibility, and performance, such as DIABON® plate heat exchangers that achieve up to 70% greater compactness compared to traditional designs, and large-diameter graphite columns (up to 3 meters) demonstrating over a decade of uninterrupted service.[47] Complementary technologies include SIGRABOND® carbon fiber-reinforced components for enhanced structural integrity and SIGRAFLEX® high-pressure gaskets for sealing in demanding conditions.[41][47] Lifecycle services encompass commissioning, maintenance, system upgrades, and end-of-life recycling, with local support teams ensuring long-term availability and cost-effectiveness.[41][47]Carbon Fibers
SGL Carbon's Carbon Fibers business unit focuses on the production of high-performance carbon fibers and composite materials, leveraging over 40 years of expertise in the field. The unit manufactures SIGRAFIL® carbon fibers derived from polyacrylonitrile (PAN) precursors, which undergo carbonization to yield filaments approximately eight times thinner than a human hair, offering exceptional strength-to-weight ratios.[42] [49] Production begins with in-house PAN precursor synthesis at the Lavradio site in Portugal, followed by fiber processing at facilities in Europe (such as Muir of Ord, Scotland) and North America (including Moses Lake, Washington, via a joint venture with BMW Group).[3] [50] In 2017, the company consolidated its carbon fiber output at these key locations to enhance efficiency.[50] The portfolio includes continuous carbon fiber tows and precision-cut short (chopped) fibers, tailored for reinforcement in composites. Continuous tows, such as SIGRAFIL® C T50-4.0/240, exhibit tensile strengths of 4.0–5.0 GPa, elastic moduli around 240 GPa, and densities of approximately 1.8 g/cm³, enabling lightweight yet rigid structures.[49] [51] Short fibers, like SIGRAFIL® C C6-4.0/240-T130, feature lengths of 6 mm, filament diameters of 7 µm, and similar tensile properties, with customizable sizings for matrix compatibility in thermosets or thermoplastics.[52] A notable advancement is the 2023 introduction of SIGRAFIL® C T50-4.9/235, designed for high-pressure vessels with 4.9 GPa tensile strength, 2.0% elongation, and capacity to withstand up to 700 bar, targeting hydrogen storage applications.[53] These materials serve diverse sectors, including aerospace for structural components, wind energy for turbine blades, and industrial applications requiring weight reduction and durability.[54] In 2024, SGL Carbon developed a carbon fiber production process reducing the manufacturing footprint by 50% through optimized energy use and precursor efficiency.[6] However, amid market challenges, the company initiated a strategic review of the unit in February 2024, culminating in a February 2025 decision to scale back non-core activities across its seven carbon fiber sites and prioritize profitable niches like wind and pressure vessels.[55] [8]Composite Solutions
SGL Carbon's Composite Solutions business unit develops and manufactures fiber-reinforced plastic components, primarily using carbon fiber-reinforced polymers (CFRP) and glass fiber-reinforced polymers (GFRP), for applications requiring high strength-to-weight ratios. These solutions target sectors including automotive, aerospace, energy storage, and industrial manufacturing, emphasizing lightweight design, structural integrity, and functional integration.[43] The unit operates three main business lines. Large-scale solutions focus on high-volume production for automotive applications, such as CFRP battery enclosures and GFRP leaf springs, which provide corrosion resistance, crash safety, and cost efficiency through fully automated series manufacturing. Small-series solutions cater to lower volumes (in the five-digit annual range) across industries, offering CFRP lightweight components for vehicles, medical devices, and aerospace structures, produced via technologies like autoclave curing, resin transfer molding (RTM), and wet pressing; these incorporate thermoplastic organo sheets for rapid cycle times and minimal material waste. Friction components include CFRP and carbon-carbon (C/C) materials for powertrain elements like synchronizer rings, wet brakes, and clutches, outperforming traditional metals in durability and performance.[43] Complementary thermoplastic composite materials, such as unidirectionally reinforced semi-finished products (e.g., UD tapes and profiles) and pre-impregnated thermoplastics, integrate with SGL Carbon's SIGRAFIL® carbon fibers in matrices like polyamides and polypropylene. These offer superior fiber-matrix adhesion and textile processability, enabling efficient manufacturing and enhanced component properties in demanding environments.[56] Supporting these offerings, SGL Carbon's Lightweight and Application Center (LAC) consolidates expertise across the composite value chain—from fiber production to final assembly—assisting customers in ideation, engineering, and scaling to serial production for optimized lightweight solutions.[57]Markets and Applications
Traditional Industries
SGL Carbon's Graphite Solutions business unit supplies ultra-high-performance graphite electrodes for electric arc furnaces (EAF) in steel production, where they function as electrodes to conduct electricity and generate arc heat for melting scrap steel and direct reduced iron into liquid steel.[58] These electrodes are critical for the EAF process, which accounted for 29% of global crude steel production in 2023, enabling efficient recycling of steel scrap amid rising demand for sustainable steelmaking.[59] SGL's electrodes are engineered for high thermal and electrical conductivity, with diameters up to 800 mm, supporting submerged arc furnaces for ferroalloys and other non-steel applications as well.[58] In aluminum smelting, SGL Carbon provides carbon anodes used in the Hall-Héroult electrolytic process, where they serve as the positive electrode to facilitate the reduction of alumina to aluminum metal.[59] These baked carbon anodes, composed primarily of petroleum coke and pitch, undergo electrolysis in cryolite baths at approximately 950°C, consuming significant electrical energy while producing carbon dioxide as a byproduct.[60] SGL has collaborated on innovations like advanced cathode technologies to enhance energy efficiency in aluminum production, as demonstrated in a 2015 joint project with Hydro aimed at reducing power consumption by up to 15%.[61] The company's Process Technology unit delivers graphite-based equipment for the chemical industry, including corrosion-resistant heat exchangers, pumps, and columns used in handling aggressive media like acids and halogens.[41] These DIABON® graphite components enable safe, efficient heat transfer in processes such as hydrochloric acid production and polymerization, where metallic alternatives would corrode rapidly.[48] SGL's impregnated graphite materials improve mechanical strength and impermeability, supporting large-scale plants in traditional chemical manufacturing since the unit's focus on industrial-scale solutions.[41] Additionally, SGL supplies specialty graphites for melt treatment in ferrous and non-ferrous metallurgy, including crucibles, dies, and ladle linings that withstand extreme temperatures for casting and refining operations.[62] In mechanical engineering applications across traditional sectors, SIGRAFINE® graphite products provide self-lubricating bearings and seals for pumps and compressors, reducing wear in harsh industrial environments.[63] These offerings underscore SGL's established role in supporting core metallurgical and chemical processes with durable carbon materials.[59]Emerging Sectors and Growth Drivers
SGL Carbon identifies sustainable mobility, new energies, and cross-industry digitization as primary technology fields driving long-term growth, aligning with global megatrends in efficient, networked, and sustainable solutions.[64] In sustainable mobility, the company targets electromobility through graphite anode materials for lithium-ion batteries and composite battery housings, contributing €12.7 million (1.2% of revenue) and €20.9 million (2.0% of revenue), respectively, in 2024; these applications benefit from battery electric vehicle (BEV) production growth of 29.9% to 17.7 million units globally in 2024.[26] Additionally, components for hydrogen fuel cell vehicles, such as gas diffusion layers and bipolar plates, position SGL Carbon in the expanding fuel cell market, valued at USD 200 million in 2024, up from USD 100 million in 2023.[26] New energies represent a core growth area, encompassing renewable sources like wind and solar, where SGL Carbon supplies carbon fibers for wind turbine applications (€38.3 million or 3.7% of 2024 revenue) and specialty graphite for polysilicon production in solar panels.[26] The wind sector's target to triple annual capacity to 320 GW by 2030 from 117 GW in 2023 underscores potential demand, though 2024 saw weakened orders due to overcapacity and supply chain issues.[26] Fuel cell and hydrogen storage solutions, including pressure vessels, further drive expansion in energy storage and decarbonization, supported by the company's development of CO₂-reduced carbon fibers using bio-based precursors.[26] Cross-industry digitization fuels growth in semiconductors, particularly silicon carbide (SiC)-based components for power electronics in EVs, renewables, and AI infrastructure, generating €539.0 million in sales and €131.0 million in adjusted EBITDA for the Graphite Solutions business unit in 2024, with €40 million invested in capacity expansion.[26] Semiconductor industry sales rose 19% in 2024, with SiC demand tied to energy-efficient applications, though short-term softening is expected in 2025 due to high inventories and slower EV adoption.[26] Despite near-term challenges, including a projected slight sales decline in 2025 amid global trade uncertainties, these sectors remain structurally supported by digitization and energy transition trends.[26]Global Operations
Manufacturing and Production Sites
SGL Carbon operates 29 production sites globally as of 2024, with 17 in Europe, eight in North America, and four in Asia, focusing on the manufacture of specialty graphites, carbon fibers, composites, and related process technologies for industries including automotive, semiconductors, and energy storage.[3][26] These facilities support the company's business units through specialized production capabilities, such as isostatic graphite pressing in Europe and carbon fiber extrusion in North America. In May 2025, SGL Carbon announced the closure of its Lavradio, Portugal site, which produced acrylic fiber precursors for carbon fibers; production ceased in June 2025, with full site decommissioning targeted for the end of 2026 as part of restructuring the loss-making Carbon Fibers unit.[65] In Europe, production is concentrated in Germany, where key sites include Meitingen, the company's largest facility employing approximately 900 people and specializing in carbon fiber-based composites for brake discs, battery components, and fuel cells; Bonn, with around 800 employees focused on Graphite Solutions for semiconductors, solar, and LED applications via isostatic pressing; and Wackersdorf and Willich for carbon fiber fabrics and prepregs used in automotive and wind energy sectors.[3] Additional European sites encompass Chedde, France, for synthetic graphite in electronics; Muir of Ord, United Kingdom, employing over 250 for carbon and oxidized fibers in wind and energy applications; and Nowy Sącz, Poland, producing specialized graphite components for industrial and automotive uses. In September 2025, the Meitingen site expanded capacity for carbon ceramic brake discs through new production halls covering 8,500 m², increasing output by 50% in partnership with Brembo to meet automotive demand.[66] North American operations center on the United States, with eight sites including Moses Lake, Washington, employing about 180 for carbon fiber production via a joint venture with BMW Group; St. Marys, Pennsylvania, with 240 employees manufacturing graphite for LEDs and semiconductors; and Arkadelphia, Arkansas, focused on carbon and glass fiber composites for electric vehicle applications following a 2021 production ramp-up.[3][67] Other U.S. facilities handle extruded and porous graphite in Morganton, North Carolina, and flexible graphite sealing solutions in Valencia, California.[3] In Asia, production occurs at two sites in China—Shanghai for graphite and process technology components in electronics and chemicals, and Yangquan for isostatic graphite in solar and electronics—and two in Japan, including Otake for carbon fiber precursors through a joint venture and Yamanashi for heat exchangers and PTFE components.[3] These sites leverage regional supply chains for high-purity materials critical to semiconductor and battery markets.[3]Research, Development, and Sales Locations
SGL Carbon's research and development activities are concentrated in Europe, with key facilities emphasizing advanced materials for carbon fibers, composites, and graphite applications. The central Technology & Innovation (T&I) unit, directed toward core competencies in carbon-based solutions, is based in Meitingen, Germany, which serves as the company's largest site employing approximately 900 personnel and hosts application-oriented development for carbon fibers, composite solutions, battery applications, and fuel cell components.[3][68] Additional R&D capabilities in Bonn, Germany, support specialty graphite innovations for semiconductors, solar, and LED sectors, utilizing unique isostatic pressing technology at a site with around 800 employees.[3] In the United Kingdom, the Muir of Ord facility conducts research on structural and conductive carbon fiber variants as the sole UK producer of such materials, employing over 250 staff.[3] Sales operations are managed through regional headquarters and dedicated offices, supplemented by a global service network spanning more than 80 countries. The European, Middle East, and Africa region is overseen from the head office in Wiesbaden, Germany.[69] In the Americas, sales coordination occurs via the North American head office in Charlotte, North Carolina, United States.[69] Asia-Pacific sales are handled through entities including SGL Carbon Korea Ltd. in Seoul, South Korea; SGL Carbon Asia-Pacific SDN BHD in Petaling Jaya, Malaysia; and SGL Graphite Solutions Taiwan Ltd. in Taipei, Taiwan.[3] These locations facilitate direct customer engagement across graphite solutions, process technology, and composite products.[3]Innovations and Achievements
Key Technological Advancements
SGL Carbon has advanced carbon fiber manufacturing by developing production methods that reduce the environmental footprint by 50%, enabling eco-friendly fibers suitable for automotive and aerospace applications.[8] This innovation addresses sustainability challenges in composite materials while maintaining high mechanical performance.[8] In energy storage, the company introduced a specialized battery felt for redox flow batteries on June 24, 2025, featuring low electrical resistance to enhance efficiency and scalability in large-scale energy systems.[70] Complementing this, SGL Carbon collaborated on cathode technologies for aluminum production, incorporating inert anodes and wettable cathodes to lower energy consumption and emissions in smelting processes.[71] For process technology, SGL Carbon patented a sealing system comprising pressure-bearing tube plates, a solid silicon carbide intermediate plate, and custom gaskets, improving reliability in high-temperature chemical plants.[72] In ceramics, the firm developed carbon fiber-reinforced silicon carbide (C/SiC) materials under the SIGRASIC Performance brand, offering superior wear resistance and thermal stability for demanding industrial uses.[73] Advancements in recycling include a 2025 partnership with Carbon Cleanup to recover carbon fibers from automotive composites, promoting circular economy practices in the sector.[74] These developments stem from ongoing R&D, with the company holding numerous patents in carbon yarn flexibility, latent heat storage, and particulate manufacturing processes.[75][76][77]Industry Recognitions and Contributions
SGL Carbon has been recognized for its advancements in composite materials, particularly in automotive and infrastructure applications. In November 2021, the company received the Society of Plastics Engineers (SPE) Innovation Award in the chassis/hardware category for developing a glass fiber-reinforced polymer (GFRP) leaf spring system integrated into Ford's F-150 pickup truck, which enhances vehicle efficiency through lightweight design.[78] In May 2025, SGL Carbon's operations in Austria earned the Ford Motor Company Q1 Award, the highest supplier recognition from the automaker, for consistent delivery of high-quality GFRP leaf springs over multiple years, demonstrating reliability in large-scale production.[79] The firm's carbon fiber technologies have also garnered acclaim in civil engineering. A 64-meter road bridge spanning the A3 highway near Nuremberg, Germany, incorporating SGL Carbon's SIGRAFIL® fibers for reinforcement, won the bauforumstahl e.V. award in October 2024 for outstanding innovative structures; this biennial prize by the German steel construction forum highlighted the composite's corrosion resistance, 55% weight reduction, and avoidance of over 60 tons of CO2 emissions relative to conventional steel designs.[80] In supplier excellence, SGL Carbon was named "Supplier of the Year 2015" by Siltronic AG for exceptional delivery performance and partnership in providing graphite components, underscoring its role in semiconductor manufacturing.[81] Additionally, in December 2024, its apprenticeship programs at Austrian sites in Ried im Innkreis and Ort im Innkreis received the INEO Award for vocational training excellence, reflecting contributions to skilled workforce development in composites.[82] SGL Carbon's contributions extend to sustainable production innovations, including a January 2024 achievement of halving the carbon footprint of its carbon fiber manufacturing via renewable energy integration, enabling lower-emission materials for mobility and energy sectors without compromising performance.[6] The company has further advanced electromobility by supplying synthetic graphite anodes that enhance lithium-ion battery energy density and charging rates, supporting higher-performance electric vehicles as detailed in its March 2020 corporate presentation.[17] These efforts align with industry shifts toward decarbonization, with SGL's materials enabling applications in wind energy components and battery technologies that reduce reliance on fossil fuel-based alternatives.Legal and Regulatory Issues
Antitrust Investigations and Graphite Electrode Cartel
In the mid-1990s, SGL Carbon AG participated in an international cartel among major graphite electrode producers to fix prices and allocate sales volumes worldwide, primarily targeting the steel industry where electrodes are used in electric arc furnaces for melting scrap metal.[83] The conspiracy, involving companies such as UCAR International, Tokai Carbon, and Showa Denko, operated through secret meetings—often referred to as "Top Guy" sessions held in locations like Switzerland—to coordinate price increases exceeding 50% in some markets and divide customer allocations, suppressing competition in a sector with U.S. sales estimated at $500 million annually.[83] [84] This arrangement persisted from approximately July 1992 to June 1997 in the U.S. context, extending to 1998 in Europe, amid a recovery from earlier industry price collapses.[83] [84] The U.S. Department of Justice's Antitrust Division launched an investigation following leniency applications from cartel participants, culminating in SGL Carbon's guilty plea on May 4, 1999, to charges of conspiring to suppress competition by fixing prices and allocating volumes of graphite electrodes sold to U.S. customers.[83] SGL, then the world's largest producer of graphite and carbon products, agreed to pay a record $135 million criminal fine—the highest antitrust penalty at the time—and its chief executive officer, Robert Koehler, faced a separate $10 million fine for his role, marking the largest individual antitrust sanction in U.S. history.[83] The plea agreement required SGL to cooperate fully with ongoing probes, contributing to broader enforcement yielding over $300 million in total U.S. fines against electrode producers.[83] Parallel scrutiny by the European Commission uncovered the same worldwide cartel, leading to a July 18, 2001, decision fining eight companies a total of €218.8 million for violating Article 85 of the EC Treaty (now Article 101 TFEU) through price-fixing and market-sharing from 1992 to 1998.[84] SGL Carbon received a €80.2 million penalty, reflecting its leadership role, long duration of involvement, and recidivism from prior infractions, though the Commission granted a 30% reduction for cooperation.[84] SGL appealed to the Court of First Instance (now General Court), which in 2004 reduced the fine to €75.7 million citing errors in recidivism assessment, but the European Court of Justice in 2006 partially set aside the ruling and remitted the case, ultimately upholding a comparable adjusted amount while affirming the infringement findings.[85] These actions underscored coordinated transatlantic enforcement against global cartels, with no evidence of ongoing violations post-resolution.[84]Other Corporate Litigation and Resolutions
In 2017, Veeco Instruments Inc. initiated a patent infringement lawsuit against SGL Carbon LLC and SGL Carbon SE in the U.S. District Court for the Eastern District of New York, claiming infringement of U.S. patents covering wafer carriers used in metalorganic chemical vapor deposition (MOCVD) equipment for LED production. The court granted Veeco's motion for a preliminary injunction on November 2, 2017, barring SGL from manufacturing, selling, or shipping the accused products in the United States. The dispute, which also involved Advanced Micro-Fabrication Equipment Inc. China (AMEC) as a customer of SGL's carriers, was resolved through a mutual settlement on February 8, 2018, with all parties agreeing to amicably end the litigation and related intellectual property claims without disclosing terms.[86][87] SGL Carbon subsidiaries have faced environmental enforcement actions primarily related to reporting and waste management failures. In February 2022, the U.S. Environmental Protection Agency (EPA) imposed a $139,100 civil penalty on SGL Composites, Inc., operating a facility in Strongsville, Ohio, for six instances between 2017 and 2021 of failing to immediately report releases of phosgene—a highly toxic gas used in carbon fiber production—exceeding reportable quantities under the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA). The company committed to enhanced compliance measures as part of the resolution. Earlier, in June 2007, the Ohio Environmental Protection Agency issued a consent order to SGL Carbon Technic LLC for violations of hazardous and solid waste regulations at its facility, mandating corrective actions including facility upgrades and waste handling improvements, with no monetary penalty specified in public records.[88][89][90] In international trade litigation, SGL Carbon LLC, alongside Superior Graphite Co., challenged the U.S. Department of Commerce's 2011 final results in an administrative review of antidumping duties on small-diameter graphite electrodes from China, alleging circumvention via third-country processing and ministerial errors in calculations. The U.S. Court of International Trade, in February 2012, granted the plaintiffs' motion for reconsideration (Court No. 11-00389), directing Commerce to publish amended results correcting the errors, which adjusted dumping margins for certain exporters and resolved the dispute in favor of the domestic producers.[91]Financial Performance
Historical Financial Trends
SGL Carbon, formed in 1992 through the merger of Hoechst's and Conradty's graphite businesses, experienced initial revenue growth driven by demand for graphite electrodes in steel production, but faced severe financial setbacks from involvement in a global price-fixing cartel operating from 1992 to 1997.[92] The cartel led to substantial antitrust fines, including over $135 million from U.S. authorities and approximately €75.7 million from the European Commission after appeals, contributing to liquidity crises and a U.S. Chapter 11 bankruptcy filing in May 2000.[93] [94] These events forced restructuring, including asset sales and cost cuts, with net losses persisting into the early 2000s amid weak steel markets. Revenue recovered in the mid-2000s, fluctuating with global steel cycles: €1,191 million in 2006, peaking at €1,611 million in 2008 before dropping to €1,226 million in 2009 due to the financial crisis, then rebounding to €1,382 million in 2010.[95] By 2015, sales reached €1,323 million, with EBIT of €32.6 million, still heavily reliant on the volatile graphite electrodes segment, which exposed the company to commodity price swings and overcapacity.[96] To mitigate this cyclicality, SGL divested its graphite electrodes business to Showa Denko in 2016 for approximately €140 million in proceeds, shifting focus to stable sectors like semiconductor graphite and carbon fibers; continuing operations revenue fell sharply to €770 million that year.[97] [98] Post-divestiture, revenue stabilized at lower levels but showed resilience: €919 million in 2020 amid COVID-19 disruptions, recovering to €1,136 million in 2022 before declining to €1,089 million in 2023 and €1,026 million in 2024, reflecting softer demand in electronics and semiconductors.[99] [100] [26] Profitability trended toward modest positives in non-cyclical segments, with EBITDA margins improving in some years (e.g., 15-20% in Graphite Solutions post-2020), though net income swung to losses of -€80 million in 2024 due to market weakness.[101]| Year | Sales Revenue (€ million) | Key Notes |
|---|---|---|
| 2010 | 1,382 | Recovery post-crisis.[95] |
| 2015 | 1,323 | Pre-divestiture peak.[96] |
| 2016 | 770 (continuing ops) | Post-GE divestiture drop.[97] |
| 2020 | 919 | COVID impact.[99] |
| 2022 | 1,136 | Post-recovery high.[102] |
| 2023 | 1,089 | Slight decline.[100] |
| 2024 | 1,026 | Market softening.[26] |
Recent Results and Outlook (2020–2025)
In 2020, SGL Carbon reported sales revenue of €919 million amid the COVID-19 pandemic, which disrupted supply chains and demand in key sectors like automotive and electronics, resulting in a net loss of €132 million primarily from impairment charges and operational slowdowns.[103] Recovery began in 2021 with sales rising 9.5% to €1,007 million, driven by rebounding industrial demand, yielding a net profit of €75 million.[103] This momentum continued into 2022, with sales increasing 12.8% to €1,136 million on stronger graphite and carbon fiber applications in semiconductors and renewables, posting a net profit of €127 million.[103][104] Sales peaked in 2022 but softened in 2023 to €1,089 million, a 4.1% decline attributed to normalizing post-pandemic demand and inventory adjustments in end markets, though adjusted EBITDA held at €168 million with a net profit of €41 million supported by cost controls.[100][103] In 2024, sales fell further 5.8% to €1,026 million amid weakening semiconductor and chemical sector orders, with adjusted EBITDA dipping 3.3% to €163 million despite margin expansion to 15.9% from efficiency gains; however, a net loss of €80 million emerged due to restructuring costs and impairments in underperforming units.[26][105]| Year | Sales Revenue (€ million) | Net Result (€ million) |
|---|---|---|
| 2020 | 919 | -132 |
| 2021 | 1,007 | 75 |
| 2022 | 1,136 | 127 |
| 2023 | 1,089 | 41 |
| 2024 | 1,026 | -80 |