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Bio-layer interferometry

Biolayer interferometry (BLI) is an optical label-free biosensing technique that enables real-time analysis of biomolecular interactions by monitoring wavelength shifts in the interference pattern of white light reflected from a biosensor surface coated with an immobilized ligand. As the analyte binds to the ligand, it alters the thickness of the biolayer, producing measurable changes in the refractive index that correspond to association and dissociation kinetics, allowing calculation of binding affinity constants such as the equilibrium dissociation constant (K_D). This technology operates on the principle of a , where disposable dip-and-read biosensors are immersed in sample solutions contained in wells, facilitating fluidics-free measurements without the need for surface regeneration between runs. Key features include high throughput via parallel monitoring of multiple sensors (up to 16 or 96 simultaneously, depending on the instrument), compatibility with crude samples, high concentrations of additives like DMSO or , and minimal sample volumes as low as 4–40 μL. Compared to traditional methods like (SPR), BLI offers advantages in ease of use, reduced maintenance, and versatility for diverse sample types, making it accessible even for users with limited biochemical expertise. BLI finds extensive applications in and development, including kinetic characterization of protein–protein interactions, and nanobody screening through competition and binning assays, structure-activity relationship () analyses, and in biopharmaceutical production. It is also employed for measuring affinities of therapeutic candidates to , optimizing cell line expression, and target fishing in library screening, with protocols often completable in under three hours to support rapid iteration in research workflows.

History and Development

Origins and Invention

The conceptual origins of (BLI) trace back to the late , when the field increasingly demanded label-free detection methods for real-time monitoring of biomolecular interactions, prompting exploration of techniques as alternatives to labeling-dependent assays. Researchers at the time built on established principles of thin-film to detect changes associated with biomolecular binding, addressing limitations in sensitivity and throughput for applications like . The invention of BLI as a specialized dip-and-read biosensing platform is credited to Hong Tan, who founded ForteBio in 2001 to advance interferometric technologies for life sciences. Tan and his team developed the core concept of using disposable fiber-optic tips coated with a bio-layer to measure interference patterns from white light reflections, enabling simple immersion-based assays without fluidics. Key patent filings for these interferometric biosensors, including apparatus for phase-shift detection of analyte binding, occurred between 2001 and 2003, with a foundational application claiming priority on November 6, 2003 (US7394547B2). Early prototypes emphasized quantification of nanoscale thin-film thickness shifts caused by protein and , exploiting white-light interferometry's broad-spectrum coherence to resolve differences between the sensor's internal layer and the bio-functionalized surface. This approach allowed for direct, reagentless assessment of events in solution, prioritizing ease of use and disposability to minimize carryover. Initial demonstrations of BLI prototypes were documented in technical literature and in the early , underscoring the method's capacity for , regeneration-free monitoring of interactions without surface washing steps. These foundational efforts established BLI's viability for high-throughput workflows, distinct from flow-cell-based interferometers.

Commercialization and Key Milestones

ForteBio, Inc. introduced the first commercial Bio-Layer Interferometry (BLI) system, the Octet, in November 2005, pioneering a dip-and-read that enabled high-throughput, label-free biomolecular analysis without . This innovation facilitated rapid quantitation and kinetic measurements for and protein therapeutics development, marking the transition from research prototypes to practical lab tools. In December 2011, Pall Corporation announced its acquisition of ForteBio for an undisclosed amount, with the deal closing in February 2012, integrating BLI technology into Pall's broader life sciences portfolio to enhance monitoring and purification applications. This move expanded the technology's accessibility in biopharmaceutical . In August 2015, completed its $13.6 billion acquisition of Pall, further incorporating the Octet platform into a global network of life sciences tools and accelerating its distribution worldwide. Key technological advancements included the launch of the Octet RED96 system in February 2011, which supported 96-well parallel assays for improved throughput in and screening. By 2010, the Octet QK(e) instrument enhanced detection capabilities for small proteins and peptides, laying groundwork for broader analyte versatility. In April 2020, Sartorius acquired ForteBio from Danaher for $825 million, rebranding and expanding the platform under its bioprocess solutions division to support advanced workflows. Adoption grew significantly, with over 2,500 Octet systems installed globally by the early , reflecting its reliability in research and industry settings. During the from 2020 to 2022, BLI systems saw expanded use in development, enabling real-time characterization of SARS-CoV-2 antibodies, epitopes, and binding affinities to accelerate therapeutic and candidate screening. Following the acquisition, Hong Tan, the original founder, established Bio in 2020 as a competing provider of BLI . This led to litigation between Bio and Sartorius, initiated in 2022, with ongoing disputes over rights as of 2025.

Principle

Optical Interferometry Fundamentals

Optical interferometry is a technique that exploits the interference of light waves to measure minute changes in lengths, originating with the invented by in 1881 for precise measurements of the . This instrument splits a light beam into two paths using a partially reflecting mirror, allows each path to travel different distances, and recombines them to produce an interference pattern of bright and dark fringes. The pattern arises from the , where the electric fields of the waves add constructively or destructively depending on their relative phases. In the 1990s, these principles were adapted to thin-film configurations for biosensing applications, such as integrated Mach-Zehnder interferometers, enabling detection of variations in biological layers. White-light interferometry, a variant using broadband illumination rather than monochromatic , relies on the short of white —typically on the order of micrometers—to localize to small differences. When reflects from a reference surface and a sample surface, the reflected waves superpose only if their lengths match closely, producing high-contrast patterns that shift with changes in difference. Constructive occurs when the difference results in an in-phase alignment (phase difference of 2πm, where m is an ), maximizing intensity, while destructive happens at odd multiples of π, minimizing it. This setup avoids the of multiple orders seen in laser-based systems, making it suitable for absolute distance measurements. In thin-film applications, the core mechanism involves between waves reflected from the film's top and bottom interfaces. The shift δ introduced by the film's optical thickness is given by \delta = \frac{2\pi}{\lambda} \cdot 2 n d where λ is the of in , n is the of the film, and d is its physical thickness (assuming normal incidence and neglecting reflection-induced jumps of π at interfaces). This equation represents the round-trip delay for the wave traversing the film twice effectively. Changes in n or d alter δ, shifting the ; for white , this manifests as a wavelength-dependent where the central fringe (zero optical path difference) moves, correlating directly to variations in optical thickness nd. Such spectral shifts provide a quantitative measure of film properties without requiring unwrapping.

Bio-layer Interference Mechanism

In bio-layer interferometry (BLI), white light is directed along an to the tip, where it reflects off two interfaces: an internal reference layer within the tip and the external bio-layer on the tip's surface, where a is immobilized. The reflected waves interfere, forming a characteristic whose pattern depends on the difference between the two layers. When an binds to the immobilized , it increases the bio-layer's thickness, shifting the interference and resulting in a measurable shift (Δλ) proportional to the change in optical thickness. The optical thickness (OT) of the bio-layer is given by the equation \text{OT} = \Delta n \cdot d, where \Delta n is the increment (typically ~0.18 for proteins relative to the medium) and d is the physical thickness of the layer. This results in an empirical calibration where a shift of approximately 1 corresponds to about 1 ng/mm² of bound protein mass on the sensor surface. To generate the signal, the full interference spectrum is captured at high frequency and processed using analysis to isolate the dominant wavelength, which is tracked over time and converted directly to nanometer units of bio-layer thickness for monitoring of and . This approach enables detection of changes as low as 0.1 /mm², providing high for biomolecular interactions. The dip-and-read design of BLI, where the tip is immersed directly in the sample, ensures that the signal is unaffected by bulk solution variations, allowing reliable measurements in complex media such as those containing DMSO or lysates. Detection is inherently confined to the bio-layer near the surface, effectively limited to ~200-300 depth, which suits surface-immobilized interactions but excludes bulk solution effects or distant molecular events.

Instrumentation

Biosensor Design and Types

Biosensors in bio-layer interferometry (BLI) consist of disposable fiber-optic tips engineered for real-time, label-free monitoring of biomolecular events. These tips, approximately 600 μm in diameter, are coated with a biocompatible matrix that supports immobilization while reducing non-specific through elements like linkers for steric protection. The design facilitates the formation of an interference-sensitive biological layer on the tip surface when dipped into solutions, enabling precise measurement of layer thickness changes via reflected white light patterns. A variety of biosensor types are available from commercial providers such as Sartorius, each tailored to specific strategies and application needs; analogous options exist from other manufacturers like Gator Bio. (SA) biosensors feature a streptavidin-coated surface for high-affinity capture of biotinylated ligands, including proteins, peptides, and nucleic acids, making them suitable for general kinetic and affinity analyses. High-precision streptavidin (SAX or SAX2) variants provide enhanced uniformity and oriented of biotinylated molecules, ideal for reproducible quantitation and screening with below 4%. Amine-reactive biosensors, such as the second-generation AR2G, enable covalent attachment of ligands via exposed primary groups, accommodating untagged biomolecules and offering broad for custom assays. Anti- IgG capture biosensors ( or AMC2) are specialized for oriented binding of IgG subtypes or Fc-fusion proteins, supporting high-throughput screening and with dynamic ranges from 0.025 to 8000 μg/mL. For challenging low molecular weight analytes under 150 , specialty small-molecule (SSA) are employed, featuring optimized surface chemistry to detect weak interactions in fragment screening while maintaining low non-specific binding. These are manufactured using proprietary dip-coating and processes to ensure uniform layer deposition and high across lots, with their single-use format allowing parallel operation of 16 to 96 tips in commercial BLI instruments. Biosensor selection is guided by analyte characteristics, such as size and required binding chemistry, to optimize signal-to-noise ratios and minimize artifacts from non-specific interactions.

System Components and Operation

Bio-layer interferometry (BLI) instruments, exemplified by the Octet® series from Sartorius and systems from Bio, feature multi-channel readers with integrated spectrometers that enable parallel optical analysis of multiple tips, up to 96 simultaneously in some models. These tips, which are disposable optical fibers coated with a biocompatible matrix, are held in a fluidic-free dip station that allows direct immersion into sample wells without the need for pumps or tubing. The system includes a shaker-incubator for agitation during measurements and temperature regulation modules maintaining conditions from 15°C to 40°C to support stability. Accompanying software, such as and Studio, handles collection and post-run processing, including via global or local models for response alignment. Operational workflow begins with loading pre-immobilized tips into the instrument's holder, where they are equilibrated in within the shaker at speeds up to 1000 rpm to promote mixing. The automated protocol then sequences the tips through predefined steps: initial dipping into wells for acquisition, followed by immersion in analyte-containing wells for the phase, and return to for . This dip-and-read format, conducted in standard 96- or 384-well plates with sample volumes as low as 40 μL, eliminates carryover and supports rapid setup. Raw output from the spectrometers captures interference pattern shifts as full spectra, which are processed into binding curves representing effective thickness changes in nanometers versus time. Baseline subtraction corrects for instrumental drift and , yielding aligned sensorgrams for subsequent interpretation. Throughput is enhanced by the parallel channel design, permitting up to 96 concurrent assays with total run times typically ranging from 30 to 120 minutes, depending on step durations.

Methodology

Sensor Preparation and Immobilization

Sensor preparation in bio-layer interferometry (BLI) begins with the hydration of disposable fiber-optic , typically by soaking them in assay buffer for at least 10 minutes to remove protective coatings like and establish a stable . This step ensures minimal drift during subsequent and is performed at or 4°C for extended storage up to 24 hours. Immobilization of target onto the sensor surface follows hydration and employs several -based or covalent methods tailored to the molecule type. The interaction is widely used for its high (K_D ≈ 10^{-14} M), where biotinylated are captured on pre-coated biosensors (e.g., SA or SAX tips) by dipping in solutions of 50–300 nM for 5 minutes or overnight at 4°C. For covalent attachment, amine-NHS coupling activates carboxyl groups on biosensors (e.g., AR2G tips) with /s-NHS, allowing nucleophilic attack by primary amines on the , typically at 4.0–6.0 to promote preconcentration. immobilization often utilizes capture on anti-human IgG biosensors (e.g., AHC or AHC2 tips), which bind the region to orient the Fab arms outward and preserve binding activity. Optimization of immobilization focuses on achieving appropriate loading densities to ensure accurate kinetics without steric hindrance or mass transport limitations, targeting a baseline shift of 0.5–1.5 nm (equivalent to approximately 500–1000 response units in ). Concentrations and incubation times are adjusted empirically; for example, 50 nM biotinylated protein yields approximately 0.8 nm shift on sensors. Post-immobilization, blocking with 0.5–2% (BSA) or 1 M for 5–10 minutes minimizes non-specific binding by occupying residual reactive sites. Common challenges include maintaining activity, as random orientation in can reduce functionality. Regeneration for reuse, particularly with capture, involves brief dips (3–5 cycles of 5 seconds) in 10 mM at pH 1.5–2.0, though methods resist regeneration due to bond stability and may limit reuse to single assays. Best practices emphasize the use of reference sensors—loaded with non-interacting controls or left blank—for double-referencing to subtract background signals and non-specific binding. Additionally, adjusting (e.g., 7.4–8.0) and (150–500 mM NaCl) during preparation enhances attachment stability and reduces drift, with empirical testing recommended for each .

Assay Formats and Data Acquisition

Bio-layer interferometry (BLI) assays typically employ a dip-and-read format, where disposable or regenerable biosensors are sequentially immersed in different solutions within multi-well plates to monitor biomolecular interactions in real time. This format begins with a baseline step, in which the sensor tip is dipped into assay buffer for 30–120 seconds to establish an initial optical signal and normalize for any drift. If not pre-immobilized, the loading step follows, immersing the sensor in a solution containing the target ligand (e.g., biotinylated protein captured on streptavidin-coated tips) for 120–600 seconds to achieve optimal surface density. The association phase then involves dipping the loaded sensor into the analyte solution for 100–1800 seconds, during which binding events cause measurable shifts in the interference pattern. Dissociation occurs by returning the sensor to buffer-only wells for 100–3600 seconds, allowing observation of complex unbinding, with longer times preferred for slow off-rates. An optional regeneration step, using mild acidic or basic buffers, can strip the ligand for biosensor reuse in subsequent cycles, particularly for high-affinity interactions. Variations in assay formats accommodate different experimental goals while maintaining the core dip-and-read workflow. In kinetics mode, full and dissociation curves are acquired across multiple concentrations to derive rate constants, often using single-cycle (sequential analyte dips without regeneration) for rapid screening or multi-cycle (with regeneration between cycles) for higher precision. Endpoint mode focuses on steady-state binding signals at , suitable for high-throughput ranking without full kinetic . Concentration series assays involve parallel runs of analyte dilutions (e.g., 2–10 points spanning 0.1 nM to 10 μM) in 96- or 384-well plates to generate curves for . These formats leverage the non-destructive nature of BLI, preserving samples for downstream use. Data acquisition in BLI occurs through continuous monitoring of wavelength shifts (in nanometers) via , capturing the interference pattern between the sensor's internal reference layer and the bio-layer at the tip surface. Instruments like the Octet systems acquire data at sampling rates of 1–10 Hz, enabling high for fast kinetics while generating sensorgrams that plot response over time. Automation is facilitated by robotic handling in plate-based setups, processing up to 96 sensors simultaneously in 96-well formats or higher throughput in 384-well configurations, with orbital shaking (typically 1000 rpm) to enhance mass transport and minimize limitations. Signal-to-noise ratios exceed 10 for reliable , achieved through low-noise and reference subtractions. Quality controls are essential for reproducible BLI assays, ensuring data integrity across runs. Sensor matching involves selecting biosensors from the same lot to minimize variability in tip chemistry and optical properties, while buffer matching confirms identical refractive indices and compositions between baseline, association, and dissociation solutions to avoid artifacts. Alignment checks verify proper sensor positioning in wells, and pre-run hydration (10–30 minutes in buffer) stabilizes baselines with drift below 0.1 nm/hour. Reproducibility is quantified by coefficients of variation (CV) under 5% for replicate signals, supported by double referencing (using ligand-free sensors and buffer blanks) to subtract nonspecific binding and instrument noise. These controls, integrated into software templates, enable robust, high-throughput execution.

Applications

Biomolecular Interaction Analysis

Bio-layer interferometry (BLI) is widely employed for the real-time, label-free detection and characterization of biomolecular binding events, including protein-protein interactions, protein-DNA/ complexes, antibody-antigen associations, and small molecule-receptor bindings. This technique allows researchers to observe association and dissociation phases directly through shifts in interference patterns, providing immediate qualitative insights into interaction specificity and occurrence without the need for fluorescent labels or extensive . In antibody development, BLI facilitates epitope binning assays, where monoclonal antibodies are grouped based on competitive binding to distinct regions of an , aiding in the selection of diverse therapeutic candidates. For instance, cross-competition formats on multi-channel BLI systems enable simultaneous evaluation of antibody panels against a shared , revealing overlapping or unique through the absence or presence of binding signals during sequential analyte exposures. Similarly, in , BLI supports specificity screening by assessing selective interactions of with target proteins versus off-targets, such as confirming high selectivity ratios in kinase panels. In vaccine research, BLI characterizes virus-protein bindings, like SARS-CoV-2 spike protein to host receptors, to identify neutralizing and optimize design. Emerging applications as of 2025 include RNA-binding fragment discovery and characterization of antiviral compounds. Qualitative analysis in BLI relies on the shape of sensorgrams, where curve profiles indicate binding stoichiometry and mechanism; for example, a square-wave association phase suggests 1:1 kinetics, confirming specific interactions without aggregation artifacts. This visual confirmation is particularly valuable for off-rate screening in lead optimization, prioritizing compounds with stable profiles. BLI's high-throughput capability further enhances its utility, enabling parallel monitoring of hundreds of interactions daily via dip-and-read arrays, which is ideal for fragment-based where rapid screening of low-affinity hits from diverse libraries accelerates hit identification.

Kinetic and Thermodynamic Measurements

Bio-layer interferometry (BLI) enables the quantification of biomolecular binding kinetics by monitoring real-time changes in interference patterns during association and dissociation phases. The primary kinetic parameters derived from BLI data include the association rate constant (k_{on}), typically in the range of $10^2 to $10^7 M^{-1}s^{-1}, which reflects the speed of complex formation, and the dissociation rate constant (k_{off}), ranging from $10^{-6} to $10^{-1} s^{-1}, indicating the stability of the bound state. These rates are used to calculate the equilibrium dissociation constant (K_D), defined as K_D = \frac{k_{off}}{k_{on}}, often falling in the nanomolar range for typical protein-protein interactions. To extract these parameters, raw BLI sensorgrams—consisting of baseline, association, and dissociation curves—are fitted using algorithms, commonly applying a 1:1 model for monovalent interactions. Global fitting across multiple concentrations ensures robust parameter estimation, with software optimizing for goodness-of-fit metrics such as R^2 near 1 and \chi^2 near 0. The dip-and-read format of BLI, which operates without continuous fluid flow, inherently reduces mass transport limitations that can confound rate measurements in flow-based techniques, allowing more accurate k_{on} determination even at higher densities. Thermodynamic parameters, such as the changes in enthalpy (\Delta H) and entropy (\Delta S), can be inferred from BLI through temperature-dependent kinetic experiments. By measuring K_D at varying temperatures (e.g., 15–40°C, limited by instrument capabilities), researchers construct van't Hoff plots using the equation: \ln K_D = \frac{\Delta H^\circ}{RT} - \frac{\Delta S^\circ}{R} where R is the gas constant and T is the absolute temperature; the slope yields \Delta H^\circ / R, and the intercept provides -\Delta S^\circ / R. This approach reveals the energetic contributions to binding, such as enthalpic-driven interactions in hydrogen-bonding networks. In cases of multivalent interactions, BLI data may reflect avidity effects, where multiple binding sites enhance apparent through rebinding during , leading to slower observed k_{off} values and lower K_D compared to monovalent models. For instance, antibodies targeting repetitive epitopes on circumsporozoite protein exhibit 10-fold tighter to full-length antigens versus shorter peptides due to this multivalency. Fitting such data requires caution, often incorporating bivalent models to distinguish intrinsic from . BLI achieves high accuracy across a broad K_D range of 10 pM to 1 mM, suitable for most biomolecular interactions, but faces limitations for very fast kinetics (k_{on} > 10^7 M^{-1}s^{-1}), where association phases equilibrate too rapidly for resolution, or very slow kinetics (k_{off} < 10^{-5} s^{-1}), where dissociation signals are obscured by baseline drift or rebinding artifacts. These constraints highlight BLI's strengths in mid-range kinetics while underscoring the need for complementary methods in extreme cases.

Advantages and Limitations

Distinguishing Features

Bio-layer interferometry (BLI) distinguishes itself as a label-free, optical for biomolecular interaction analysis, eliminating the need for fluorescent tags or dyes that can alter binding kinetics, unlike fluorescence-based methods. Its dip-and-read involves immersing disposable tips directly into sample solutions, bypassing the fluidic systems required in (SPR) and thereby avoiding issues like clogging or air bubbles that can complicate flow-based assays. This design enables rapid, on-the-fly measurements with minimal , providing association and dissociation curves in to derive kinetic parameters such as on-rates and off-rates. A key advantage of BLI lies in its versatility for analyzing complex biological matrices, such as cell lysates or , where it maintains accuracy due to its insensitivity to bulk changes or sample viscosity—factors that often interfere with SPR measurements. The technique supports by processing up to 96 samples in parallel using multi-well plates, making it suitable for applications requiring rapid iteration, in contrast to the lower throughput of (), which typically handles only a few samples per run. Additionally, BLI's disposable sensors prevent carryover and eliminate the need for surface regeneration between assays, streamlining workflows and reducing the risk of baseline drift seen in reusable SPR chips. From a and , BLI offers significant advantages over SPR and through its simpler instrumentation and lower operational expenses; setup times are reduced to minutes rather than hours for SPR's fluidic priming, and the broad dynamic range—spanning analytes from 150 Da to large proteins or viruses—provides better sensitivity for interactions compared to ITC's limitations in detecting weak affinities. These features make BLI particularly appealing for iterative processes, where disposable tips minimize maintenance costs and enable consistent, reproducible results without the buffer optimization demands of SPR.

Practical Challenges and Comparisons

One significant practical challenge in bio-layer interferometry (BLI) is non-specific binding, particularly in complex biological matrices such as or lysates, which can lead to inaccurate signal interpretation and requires the use of blocking agents like , (BSA), or to minimize adventitious interactions. Additionally, BLI is inherently limited to monitoring surface-confined binding events due to the requirement for immobilization on the tip, preventing direct observation of bulk solution kinetics without additional assay modifications. Sensitivity also decreases for small analytes below approximately 150 , as the signal scales with , often necessitating signal amplification strategies such as secondary binding or molecular editing to detect low-molecular-weight interactions reliably. Troubleshooting BLI experiments commonly involves addressing curve artifacts, such as irregular baseline drifts or unexpected signal rises during phases, which may arise from air bubbles in the sample wells—mitigated by thorough and proper —or misalignment, corrected through protocols in the software. Data variability stemming from tip-to-tip heterogeneity in coating can be reduced via calibration and the use of to subtract systematic . These steps ensure reproducible , though they highlight the need for operator training to maintain quality. In comparisons with (SPR), BLI offers simpler operation without , lower cost, and higher throughput (up to 96 simultaneous channels), making it ideal for screening, but it is generally less sensitive to subtle conformational changes and provides slightly lower reproducibility for weak affinities compared to SPR's flow-based precision. Versus (ITC), BLI enables rapid kinetic measurements (association and dissociation rates) with minimal sample volumes, but lacks ITC's direct thermodynamic profiling (e.g., ΔH, ΔS), requiring orthogonal validation for full energetic analysis. Relative to (MST), BLI achieves higher throughput without fluorescent labeling, avoiding potential artifacts from dye attachment, though it mandates whereas MST supports solution-phase assays. Looking ahead, advancements in BLI include integration with to enhance and reduce sample consumption for high-density arrays, alongside AI-driven algorithms for automated and artifact detection to improve data analysis accuracy in the coming decade.

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