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M240 machine gun

The M240 is a family of medium machine guns manufactured by of , adopted by the U.S. military in 1977 for vehicular and coaxial use, and later in the 1990s for infantry roles across branches to replace the . Based on the Belgian-designed (Mitrailleuse d'Appui Général), the M240 is renowned for its exceptional reliability, sustained fire capability, and versatility in providing across , vehicular, and aviation roles. As of 2025, the U.S. Army is seeking a successor under the Future Medium Machine Gun program, though the M240 remains in widespread use. The weapon operates on a gas-operated, long-stroke piston system, firing fully automatically from an open bolt position while using disintegrating M13 metallic links to feed 7.62×51mm NATO ammunition from 100-round bandoleers. It features a quick-change barrel to prevent overheating during prolonged use, an adjustable bipod for ground employment, and compatibility with MIL-STD-1913 rails for optics and accessories, enabling effective ranges of 800 meters for point targets and 1,800 meters for area suppression, depending on mount. Key variants include the M240B for dismounted infantry, weighing 27.6 pounds with a 650–950 rounds-per-minute cyclic rate; the lighter M240L, at 21.8 pounds using titanium components for reduced soldier burden; the M240G for coaxial vehicle mounting; and the M240H for helicopter applications on platforms like the UH-60 Black Hawk. Widely deployed in conflicts including the , , and , the M240 has earned praise for its durability in adverse conditions, with barrels rated for approximately 15,000 rounds of service life and adoption by over 80 nations through standardization. Its cold hammer-forged barrel and hard-chromed bore enhance longevity and accuracy, while ergonomic features like a buttstock and crossbolt improve handling for crew-served operations. Despite its weight limiting individual portability, the M240's balance of , with muzzle velocities around 2,800 feet per second, and low maintenance requirements have solidified its role as a cornerstone of modern squad and tactics.

Overview

General characteristics

The M240 machine gun is the U.S. military's designation for an adaptation of the Belgian , serving as the standard 7.62 mm across , Corps, and other services. The M240B variant, the primary ground configuration, features the following key characteristics:
SpecificationDetails
Caliber
Weight (unloaded, with bipod)12.5 (27.6 )
Overall length1,263 (49.7 in)
Barrel length630 (24.8 in)
Rate of fire (cyclic)650–950 rounds per minute (adjustable)
Muzzle velocity853 m/s (2,800 ft/s)
Effective firing range800 m (point target); 1,800 m (area target)
Feed systemDisintegrating M13 links in 100-round belts or 200-round preloaded boxes
Sights (front post, rear peep); for optics

Operational role

The M240 machine gun serves primarily as a general-purpose (GPMG) in U.S. military operations, delivering sustained to neutralize enemy positions, protect maneuvering elements, and achieve fire superiority in offensive and defensive scenarios. As of November 2025, while remaining in widespread service, the U.S. Army is seeking a successor to the M240 series to address weight and other limitations. It is employed by squads and platoons to provide base-of-fire support at ranges up to 800 meters, enabling the suppression of enemy automatic weapons and coverage of key avenues of approach through controlled bursts of 5-7 rounds. This role enhances squad lethality by integrating with riflemen to distribute fire across targets, prioritizing threats based on range and impact. In the U.S. Marine Corps, the M240G variant functions as a , organic to rifle companies and assigned to machine gun teams within squads for heavy, accurate during assaults and support by fire positions. It is best utilized from defilade to isolate enemy objectives, allowing maneuver units to advance under cover, and can be bipod- or tripod-mounted for flexibility in terrain-dependent roles. Typically operated in pairs with 35-meter separation for interlocking fires, it supports general support, direct support, or attachment to units, ensuring mutual coverage in offensive operations like movement to contact or ambushes. The M240 is also integrated into vehicle-based fire support systems, mounted in configurations alongside main guns in tanks like the or in light armored vehicles, and as mounts on armored personnel carriers (APCs) for anti-personnel and suppressive roles. variants, such as the M240D and M240H, provide aerial from utility and , enhancing mobility and reach in operations. These mountings allow for rapid traversal and elevation to engage threats dynamically during vehicular maneuvers. Designed for interoperability, the M240 uses standard 7.62×51mm linked via M13 disintegrating belts, facilitating shared with allied forces through STANAG-compliant packaging and symbols. Its sustained fire capability supports prolonged engagements, with a sustained rate of 100 rounds per minute in 4-5 second bursts (barrel change every 10 minutes) or a rapid rate of 200 rounds per minute (barrel change every 2 minutes), often using linked 200-round belts for extended suppressive volleys. A typical 4:1 ball-to-tracer mix ensures effective target tracing and adjustment up to 600 meters for armor-piercing rounds.

History

Origins and development

The M240 machine gun traces its origins to the Belgian , a developed in the 1950s by Fabrique Nationale d'Herstal () under designer Ernest Vervier. The combined features from earlier designs, such as a belt-fed mechanism and quick-change barrel, and was initially adopted by in 1958 as the in 6.5×55mm, before standardization in the cartridge for broader use. By the early 1960s, it had gained traction with the as the L7 series, establishing its reputation for robustness due to its machined steel plate receiver. U.S. Army interest in the emerged during the era, driven by persistent reliability issues with the domestically produced , which suffered from receiver cracks, gas system malfunctions, and frequent jamming under sustained fire. These problems, exacerbated by the demands of , highlighted the need for a more durable alternative, particularly for vehicle-mounted and applications where the also proved unreliable. In the early 1970s, as the Army developed new platforms like the tank and fighting vehicle, evaluations focused on replacing these flawed systems with a versatile 7.62mm weapon. Comparative trials in the mid-1970s, including extensive 1975 testing at , pitted the against U.S. designs such as the M60E2 variant and the M219 to the M73. The excelled in reliability metrics, achieving a mean rounds between stops (MRBS) of 2,962 and a mean rounds between failures (MRBF) of 6,442—more than double the M60E2's MRBF of 1,669 and nearly six times the M219's 1,090—while surpassing Army thresholds for endurance (MRBS objective: 1,750; MRBF objective: 5,500). This performance led to the 's type classification as the M240 in 1976, with formal adoption by the U.S. in 1977 for initial roles. The M240 series ultimately demonstrated an overall MRBF exceeding 26,000 rounds, underscoring its engineering superiority. Initial production of the M240 for the U.S. was handled by in under license, with the first 10,000 units delivered to meet Army requirements before shifting to domestic manufacturing at FN's facility.

Testing and adoption

The U.S. military's formal testing of the FN MAG-based began in the mid-1970s, focusing on its suitability for vehicular applications. In 1977, following evaluations that emphasized its reliability over predecessors like the M73, the Army adopted it as the AN/M240 for armored vehicles, including the tank and other platforms such as the . This initial adoption prioritized integration into vehicle mounts, where the weapon's gas-operated mechanism proved durable under sustained fire conditions. Key trials assessed the AN/M240's performance in adverse environments, including mud, sand, and cold weather, where it demonstrated superior reliability compared to the , with minimal stoppages even after prolonged exposure. Barrel life exceeded 20,000 rounds in endurance tests, establishing it as a robust option for high-volume . These results, drawn from rigorous U.S. evaluations, confirmed the weapon's adaptability for mechanized operations without significant maintenance issues. The U.S. Marine Corps accelerated adoption, selecting the M240G variant in 1991 to replace the problematic series following observations from the , where the M60E3 exhibited frequent failures. This marked the first widespread ground use, with the M240G assigned to squads for its enhanced controllability and sustained fire capability. Initial production contracts were awarded to , enabling rapid fielding across Marine units. In contrast, the U.S. Army delayed adoption of the M240B until the late 1990s, preferring to retain the due to familiarity and existing stockpiles despite its known reliability shortcomings. The M240B was ultimately standardized after comparative trials highlighted its logistical commonality with vehicular variants and overall superiority. Training integration followed swiftly, with updated doctrine incorporating the M240B into squad-level maneuvers and emphasizing quick barrel changes for sustained engagements by the early .

Recent procurement and replacement efforts

In 2022, the U.S. Army issued a solicitation for conversion kits to adapt existing M240 machine guns to fire the 6.8×51mm cartridge, as part of the (NGSW) program aimed at enhancing firepower against . This effort sought to retain the serialized receivers of current M240 variants while integrating the new hybrid ammunition, but adoption has remained limited, with ongoing evaluations rather than widespread fielding. Procurement of legacy M240 variants continued into 2025, reflecting sustained operational needs. In July 2025, the U.S. Army awarded FN America a $4.9 million for additional M240L medium machine guns, emphasizing the variant's reduced weight for improved without altering core design. This deal supports ongoing sustainment for dismounted units, where the M240L's 18-pound configuration offers a balance of portability and sustained fire capability. Parallel to these acquisitions, the initiated the Future Medium Machine Gun (FMMG) program in 2025 to replace the M240B for dismounted roles, with a projected total cost of $3.6 billion across research, development, and acquisition phases in the fiscal year 2026 budget. The FMMG prioritizes a belt-fed, that is lighter than the 27-pound M240B, delivers higher lethality through extended range and improved , and supports calibers such as 6.8×51mm or advanced 7.62mm variants to counter modern threats. Potential candidates for the FMMG include belt-fed prototypes like the , which features a lightweight polymer construction and bufferless design for reduced weight, alongside competitors such as the and Knight's Armament LAMG. Initial funding for the program totals $1.135 million in 2025, focusing on prototype testing and caliber integration to meet demands for enhanced maneuverability in contested environments.

Design

Operating system and mechanism

The M240 machine gun employs a gas-operated mechanism utilizing a long-stroke piston system, where expanding propellant gases from the fired cartridge are diverted through a port in the barrel to drive the piston rearward, cycling the action and chambering the next round. This design features fixed headspace, achieved by the bolt locking directly against the barrel's recoil shoulder without interlocking lugs, ensuring consistent cartridge alignment and safe operation upon proper assembly. The system operates on an eight-step cycle—feeding, chambering, locking, firing, unlocking, extracting, ejecting, and cocking—powered entirely by this gas impulse, which propels the heavy bolt and operating rod assembly to the rear before a recoil spring returns it forward. Firing occurs from an open-bolt position to minimize the risk of cook-offs, where residual heat could ignite a chambered round; upon activation, the sear releases, allowing the to slam forward under spring tension, chambering a round and locking before the is driven into the primer by the forward . An adjustable gas , positioned at the barrel's gas port, features three positions to modulate gas flow for varying environmental pressures, such as high altitudes where thinner air reduces gas efficiency, thereby maintaining reliable cycling. is mitigated through the heavy mass and an integrated in the , which absorbs the rearward energy, reducing muzzle climb and enhancing sustained control without additional external compensators. The feed mechanism accommodates M13 disintegrating link , with pulled from the left side via feed pawls on the that engage and advance the across the feed tray during rearward travel, positioning the next round for stripping and chambering. Spent casings are extracted by the 's ejector and expelled to the right through an ejection port, clearing the action for the subsequent cycle while the links disintegrate and fall away. This configuration supports a cyclic adjustable between approximately 650 and 950 rounds per minute, depending on the gas regulator setting.

Key components and features

The M240 machine gun incorporates a quick-change barrel system designed for rapid replacement during sustained fire to prevent overheating and maintain operational tempo. The barrel features a fixed headspace and quick-release latch, allowing trained operators to swap it in a few seconds using an integrated carrying handle, which facilitates safe handling even when hot. This modularity supports barrel changes every 10 minutes during sustained fire rates of 100 rounds per minute, enhancing reliability in prolonged engagements. The weapon's stability is provided by an adjustable bipod for prone firing positions and compatibility with tripod mounts such as the M122A1 tripod, which offers elevated support for improved accuracy over extended ranges. These mounts are easily attached via standard or receiver interfaces, contributing to the M240's versatility across and roles while simplifying setup and maintenance in the field. A is affixed to the muzzle to minimize visible signature during low-light operations, while the integrated muzzle compensator helps control and muzzle rise for better shooter stability. These features reduce the weapon's detectability and improve handling without compromising ballistic . The chrome-lined barrel extends to approximately 20,000 rounds under normal conditions, resisting wear from high-volume fire and corrosive environments. This lining, combined with the quick-change design, allows for straightforward , including routine inspections and as outlined in operator manuals, ensuring consistent with minimal downtime. User safety is prioritized through features like the dust cover interlock, which prevents firing if the feed cover is open, and the bolt latch, which secures the bolt in the rear position during loading or clearing. The open-bolt firing mechanism further mitigates risks by ensuring no round is chambered until the is pulled. These interlocks and latches, along with the crossbolt safety, enable secure handling and reduce accidental discharge during maintenance or transport. Modularity is enhanced by MIL-STD-1913 Picatinny rails integrated on the and feed cover, allowing attachment of such as the M145 machine gun optic, lasers, and night vision devices. This rail system supports rapid accessory installation without permanent modifications, adapting the M240 to diverse mission requirements while maintaining a lightweight profile for use.

Variants

U.S. military variants

The M240 series encompasses several variants adapted specifically for U.S. military use, each tailored to distinct operational platforms such as vehicles, , , helicopters, and naval vessels, while retaining the core gas-operated, belt-fed design derived from the Belgian . These adaptations emphasize differences in mounting configurations, weight reductions, and accessory integrations to optimize performance across diverse environments. The original M240, adopted by the U.S. Army in 1977, serves as the coaxial machine gun for tanks and light armored vehicles, featuring a fixed mounting without a bipod or stock for integration into armored platforms. It operates at a cyclic rate of 650-950 rounds per minute and weighs approximately 22.2 pounds (10.1 kg), prioritizing sustained from vehicular positions. The M240B, introduced in the late as the standard variant for the U.S. Army, incorporates a collapsible buttstock, adjustable bipod, , and forward rail assemblies for ground use, weighing 27.6 pounds (12.5 ). This configuration enables flexible deployment on bipods or mounts, with a cyclic of 650–950 rounds per minute and over 50,000 mean rounds between failures for reliability in dismounted operations. The M240G, adopted by the U.S. Marine Corps in 1991, functions as a versatile model with a fixed buttstock, assembly, , and rail system for mounting optics or accessories, making it suitable for both ground and limited roles. It shares the M240B's approximate weight of 25.6 pounds (11.6 kg) but includes an modification kit for enhanced adaptability in Marine Corps tactics. For aerial applications, the M240D provides a lightweight optimized for and helicopters, equipped with spade grips, front and rear sights, and left-hand feed to facilitate mounting in confined spaces like door gunner positions. Weighing 25.6 pounds (11.6 kg) in its aircraft setup and measuring 42.3 inches in length, it supports an adjustable cyclic rate of 750-950 rounds per minute for during low-altitude operations. The M240H, an evolution of the M240D entering service in 2004, is designed for pintle mounting on helicopters such as the UH-60 Black Hawk, featuring additional rails for accessories, an improved for reduced signature, and compatibility with suppressors to minimize detection. At 26.3 pounds (11.9 kg) and 41.2 inches long, it balances portability with the demands of rotary-wing aviation, including quick-detach capabilities for hand-carried use. Introduced in the early and fully adopted by the U.S. Army around , the M240L represents a lightweight variant using and aluminum components to reduce weight to 21.8 pounds (9.9 kg), a 5.8-pound (2.6 kg) decrease from the M240B without compromising range or firepower. This model maintains the bipod and rail features of its predecessor but enhances mobility through innovations, achieving an 18% overall weight reduction. In July 2025, the U.S. Army awarded FN America a $4.9 million for additional M240L units. The M240N, tailored for U.S. Navy , mirrors the M240G in core mechanics but omits the bipod in favor of a hydraulic and integrated for mounting, ensuring stability in conditions. Operating at a cyclic rate of 650–950 rounds per minute, it supports naval defensive roles with adaptations for resistance and dampening on shipboard platforms.

Commercial and foreign variants

The M240 machine gun, derived from the design, has inspired various commercial adaptations by U.S. manufacturers, primarily aimed at reducing weight and enhancing portability for private, law enforcement, or export markets while maintaining compatibility with ammunition. These variants often incorporate innovative materials and configurations to address limitations in the standard model, such as excessive weight for dismounted operations. Additionally, the underlying platform has been licensed for production abroad, with allies implementing minor modifications for ergonomic or logistical compatibility. The Barrett 240LW represents a commercial lightweight iteration of the M240, weighing approximately 9.4 kg through the use of components and a redesigned two-piece forged that eliminates riveted for reduced mass without compromising structural integrity. This variant supports mounting on bipods, tripods, vehicles, or aircraft, prioritizing ease of carry for roles. In 2020, Geissele Automatics acquired the design rights from Barrett Firearms, enabling further refinements in reliability and . Building on the 240LW, the Barrett 240LWS serves as a automatic rifle configuration with a shortened barrel, measuring 42.5 inches overall, to improve maneuverability in close-quarters or scenarios while retaining the gas-operated, belt-fed mechanism. It facilitates rapid transitions for existing M240-trained operators, emphasizing controllability during sustained fire. Ordnance Works produces the OOW240 GPMG as a U.S.-manufactured of the M240, featuring reinforced components for enhanced durability, including a barrel lifespan exceeding that of the earlier in field tests. Chambered in 7.62mm and belt-fed, it offers configurations such as infantry, coaxial, and aviation variants, all air-cooled and crew-served for versatile deployment. The OOW240P variant adapts the design with a pistol-grip configuration and foregrip, optimized for vehicle-mounted or use, incorporating a shorter, lighter barrel and M4-style collapsible stock to reduce overall weight to about 22.3 pounds. This conversion kit maintains belt-fed operation while adding Picatinny rails for accessories, enhancing integration on mobile platforms. Ohio Ordnance also offers the M240-SLR as a semi-automatic blending firepower with sniper-like , firing from a to achieve minute-of-angle accuracy at range. It includes a buttstock and for improved , quick-change barrel, and full with M240 mounting systems, making it suitable for or specialized applications. Daycraft Systems develops custom variants of the M240 platform, such as the FMG 7.62, featuring short-barrel options for , with an unloaded weight of 16.8 pounds achieved through a one-piece receiver, lightweight feed tray, and handguard. These adaptations prioritize a minimum service life of 50,000 rounds and interchangeability with standard M240 barrels, supporting enhanced for elite units like the Mexican under a 2021 foreign military sales contract. Internationally, the foundation of the M240 has been licensed for production with adaptations by partners, such as the Canadian general-purpose machine gun, which incorporates minor modifications to the feed mechanism and sights for compatibility with Canadian logistics. Similarly, the British L7 series features ergonomic adjustments like an improved bipod and carrying handle while retaining the core gas-operated design.

Operational history

Combat deployments

The M240 machine gun saw its first major combat deployment during the in 1991, where vehicle-mounted variants, including the coaxial M240 on M1A1 tanks, provided against Iraqi forces. In engagements on February 24, 1991, near , Bravo Company's Abrams tanks used M240 machine guns to engage entrenched Iraqi troops, contributing to the rapid collapse of enemy resistance and the capture of over 396 prisoners with minimal U.S. casualties. In the from 2003 to 2011, the M240B became a staple for U.S. Army and squad patrols, particularly in urban combat during the battles of in 2004. Squad automatic weapon teams relied on the M240B for sustained in house-to-house fighting, where its reliability in dusty conditions minimized malfunctions despite heavy exposure to sand and debris. The M240H variant equipped U.S. helicopters, such as the MH-60 Black Hawk, for missions throughout the from 2001 to 2021. Door gunners used the M240H to deliver precise suppressive fire during troop extractions and ground support in rugged terrain, contributing to numerous operations against forces. Following the U.S. withdrawal from in 2021, M240 deployments shifted to limited advisory roles in regions like the , where U.S. forces trained partner militaries in its use for defensive operations. Additionally, M240 machine guns have been included in U.S. security assistance packages to since 2022, supporting evaluations and integration into forces amid ongoing conflict.

Notable incidents and evaluations

During combat operations in and , the M240 demonstrated exceptional reliability, achieving a mean rounds between failure (MRBF) of approximately 26,000 rounds, which contributed to high user confidence in its durability under sustained fire conditions. Evaluations from a 2003 Iraq deployment highlighted its accuracy and dependability as a replacement for the , with troops noting its effectiveness in providing despite environmental challenges like dust and sand. The weapon's air-cooled design necessitated regular barrel changes to mitigate overheating during prolonged firing, a protocol refined through combat feedback to include quick-swap mechanisms that minimized risks and barrel erosion. A persistent criticism of the M240 concerns its of approximately 12.5 kg (including bipod), which poses a significant burden for dismounted during prolonged patrols and maneuvers. This issue has prompted the U.S. Army's Future Medium Machine Gun (FMMG) program, allocating $3.6 billion to develop a successor that reduces while preserving or enhancing and range for close and medium engagements.

Users

State users

The is the primary user of the M240 machine gun, serving as the standard 7.62 mm across all branches of its armed forces, including the , , Corps, , and , where it provides for squads and is mounted on vehicles, aircraft, and watercraft. The weapon's adoption stemmed from its selection in the late 1970s as a reliable replacement for earlier machine guns, with production licensed from the Belgian design and ongoing manufacturing by FN America. The M240 and its FN MAG equivalents have been adopted by over 80 nations, primarily members and U.S. allies, through and licensed production for . Among allies, Belgium maintains the M240's foundational design through licensed production of the at facilities, supplying components for U.S. variants while using the MAG in its own armed forces for ground and vehicular roles. employs the C6 variant, a domestically produced adaptation of the equivalent to the M240, as its standard for and vehicle-mounted applications since the 1980s. The utilizes the L7A2 variant primarily in vehicle and coaxial mounts, such as on tanks and fighting vehicles, to deliver sustained . Other nations have adopted the M240 through U.S. , including , which fields the MAG 58 (designated as such in Australian service) for support roles, emphasizing its belt-fed reliability in squad-level tactics. integrates the M240 into its military operations, particularly for anti-guerrilla efforts, with U.S. training programs enhancing its use by maintenance and units. employs the M240 on naval platforms, including special operations craft for the Hellenic Navy SEALs, to equip multi-mission boats with capability. Iraq received U.S.-supplied M240s starting in the early to bolster its against insurgencies, with partial retention of the weapons in its inventory following the 2014 rise of , supported by ongoing American deliveries of machine guns and ammunition. Exports of the M240 through the U.S. program have facilitated interoperability with U.S. forces in joint operations.

Non-state users

The M240 machine gun has been adopted by various non-state actors, primarily through illicit means, enhancing their firepower in asymmetric conflicts and criminal operations. Insurgent groups such as the Taliban in Afghanistan have utilized captured M240s, originally supplied to Afghan National Defense and Security Forces by the United States, in ambushes and border clashes following their 2021 takeover. For instance, in May 2023, Taliban fighters mounted M240s on captured U.S. Humvees during a confrontation with Iranian border guards near the Afghanistan-Iran border, demonstrating the weapon's integration into their vehicle-based tactics. These acquisitions stem from the rapid collapse of Afghan government forces, leaving behind stockpiles of U.S.-origin equipment that the Taliban repurposed for ongoing insurgent activities through 2025. Private military contractors, operating in high-risk environments, have employed the M240 for defensive roles, particularly in vehicle-mounted configurations. Firms like Academi (formerly Blackwater) integrated M240 machine guns into convoy security operations in during the post-2003 occupation period, where the weapon's reliability supported protection of personnel and assets against ambushes. In , similar contractors have used M240s on armored vehicles for perimeter defense and escort duties in conflict zones, drawing from U.S. or licensed exports adapted for private use. These deployments highlight the M240's role in non-state security provision, often under contracts with governments or international organizations. Militias and criminal organizations have also obtained M240s, bolstering their capabilities in civil wars and territorial disputes. In , opposition groups including Jabhat al-Nusra captured M240s from regime forces or early U.S. aid shipments prior to 2015, employing them in urban combat and defensive positions during the civil war's initial phases. Mexican drug cartels, such as the and Jalisco New Generation cartels, have acquired M240 variants through of U.S. , using them in high-intensity firefights against rivals and security forces along the border. U.S. authorities seized multiple FN M240 machine guns destined for Mexican cartels in 2025 operations, underscoring the weapon's appeal for its in cartel enforcer units. Non-state actors primarily acquire M240s via battlefield captures from state forces, as seen with the and Syrian rebels; black market smuggling networks, exemplified by U.S.- border trafficking; and diversion from aid flows, including 2022 Western military assistance to that entered illicit circuits potentially reaching global insurgents. These methods exploit vulnerabilities in supply chains, enabling proliferation beyond official channels.

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