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Potassium persulfate

Potassium persulfate is an with the K₂S₂O₈ (CAS Number 7727-21-1), appearing as a white, odorless crystalline solid that serves as a strong in numerous industrial and laboratory applications. With a molecular weight of 270.33 g/mol and a of 2.477 g/cm³, it decomposes below 100 °C without and exhibits moderate solubility in water at 5.2 g/100 mL (20 °C) while being insoluble in . This compound is primarily utilized as an initiator for free-radical polymerization reactions, such as the of acrylic monomers and styrene to produce corresponding polymers, due to its ability to generate sulfate radicals upon thermal or chemical activation. It also functions as a bleaching agent in textiles, soaps, and lighteners/colorants—where the Cosmetic Ingredient Review Expert Panel has deemed it safe for use at concentrations up to 1% in such products—and in processes like flour treatment (formerly approved in some regions), photography development, and . Additionally, it acts as a agent in the and an or oxidant in various chemical syntheses. Potassium persulfate is produced industrially via of a cold solution of under high . As a potent oxidizer, it requires careful handling to avoid reactions with flammables and reducing agents; detailed safety information includes severe irritation potential and oral (LD50 of 802 mg/kg, oral, ).

Chemical identity and properties

Molecular structure

Potassium persulfate has the K_2S_2O_8 and a of 270.322 g/mol. It consists of two potassium cations and a anion, [O_3S-O-O-SO_3]^{2-}, where the central peroxo linkage connects two tetrahedra. The compound crystallizes in the , with P\bar{1}. In the anion, the O-O bond distance in the peroxo group measures 1.495 . Each group adopts a tetrahedral around the atom, featuring three short S-O bonds at approximately 1.43 and one longer S-O bond at 1.65 , reflecting the bridging nature of the peroxo connection. The of potassium persulfate was first elucidated via in 1935, providing foundational insights into its atomic arrangement. A redetermination in 1997 refined the parameters, confirming the triclinic symmetry and bond metrics.

Physical properties

Potassium persulfate is typically observed as white triclinic crystals or an odorless white powder. The has a of 2.477 g/cm³. It decomposes below 100 °C without . Potassium persulfate exhibits moderate in , with values of 1.75 g/100 mL at 0 °C and 5.3 g/100 mL at 20 °C; it is insoluble in and . Aqueous solutions of the are acidic, with a of approximately 3.2 for a 50 g/L at 20 °C, resulting from . The solid is moderately hygroscopic but remains stable under dry conditions.

Chemical properties

Potassium persulfate (K₂S₂O₈) serves as a strong primarily due to the anion (S₂O₈²⁻), which contains a weak O–O bond that facilitates reactions. The high standard of the S₂O₈²⁻/SO₄²⁻ couple, approximately 2.08 V vs. NHE, enables it to oxidize a wide range of substrates by accepting electrons, making it effective in processes. In aqueous solutions, potassium persulfate undergoes decomposition, particularly when activated by heat or (UV) light, generating reactive radicals. The initial homolytic cleavage of the bond produces radicals (SO₄•⁻), which can further react with or ions to form hydroxyl radicals (HO•): \text{S}_2\text{O}_8^{2-} \rightarrow 2 \text{SO}_4^{\bullet-} \text{SO}_4^{\bullet-} + \text{H}_2\text{O} \rightarrow \text{HSO}_4^- + \text{HO}^{\bullet} (or SO₄•⁻ + OH⁻ → SO₄²⁻ + HO• under basic conditions). This radical formation is enhanced above 50 °C, where the in ranges from 20 hours at 1 to 210 hours at 10, accelerating with increasing and decreasing . Thermal decomposition of potassium persulfate occurs above 50 °C and intensifies near 100 °C, releasing oxygen gas and forming bisulfate ions, as represented by: \text{S}_2\text{O}_8^{2-} + 2 \text{H}_2\text{O} \rightarrow 2 \text{HSO}_4^- + \frac{1}{2} \text{O}_2 This process is slower in neutral or alkaline conditions but proceeds more readily in the presence of moisture or contaminants. In strongly acidic environments, hydrolysis yields Caro's acid (H₂SO₅, ) alongside : \text{H}_2\text{S}_2\text{O}_8 + \text{H}_2\text{O} \rightarrow \text{H}_2\text{SO}_5 + \text{H}_2\text{SO}_4 where H₂S₂O₈ is the protonated form of . Due to its potent oxidizing character, potassium persulfate is incompatible with reducing agents, organic materials, and metals, which can trigger exothermic reactions, rapid decomposition, or ignition. For instance, contact with combustibles or strong bases in the presence of may generate heat and oxygen, exacerbating fire risks.

Synthesis and production

Laboratory preparation

Potassium persulfate is commonly synthesized in the laboratory through the electrolysis of a cold, saturated solution of potassium bisulfate (KHSO₄) in sulfuric acid, employing a high current density to drive the oxidation process. The overall reaction is represented by the equation $2 \mathrm{KHSO_4} \rightarrow \mathrm{K_2S_2O_8} + \mathrm{H_2}, where bisulfate ions are oxidized at the anode to form the peroxydisulfate ion, and hydrogen gas is produced at the cathode. This method leverages the anodic oxidation: $2 \mathrm{HSO_4^-} \rightarrow \mathrm{S_2O_8^{2-}} + 2 \mathrm{e^-}, paired with the cathodic reduction: $2 \mathrm{H^+} + 2 \mathrm{e^-} \rightarrow \mathrm{H_2}. The electrolyte is prepared by dissolving KHSO₄, often generated in situ from potassium sulfate and sulfuric acid, to achieve a high concentration of HSO₄⁻ ions, which favors the formation of the product. Key conditions for successful laboratory electrolysis include maintaining the temperature below 20 °C using an to prevent of the unstable and to induce of the sparingly soluble K₂S₂O₈. wire electrodes are typically employed as the due to their inertness and ability to withstand the oxidative environment, while a or cathode suffices; lead anodes may be substituted in some setups for cost reasons. A of about 1.0 A/cm² is applied for 30–45 minutes, depending on the scale, using a to ensure steady production. Yield and in lab-scale preparations are enhanced by these parameters: high HSO₄⁻ concentration minimizes side reactions, low temperature stabilizes the product, and optimal balances with input, often achieving current efficiencies of 60–80% based on (1 mol S₂O₈²⁻ per 2 mol e⁻). An alternative laboratory route employs double decomposition, where is added to an of the more soluble ammonium peroxydisulfate ((NH₄)₂S₂O₈), resulting in the of potassium persulfate due to its lower : \mathrm{(NH_4)_2S_2O_8} + 2 \mathrm{KHSO_4} \rightarrow \mathrm{K_2S_2O_8} + 2 \mathrm{NH_4HSO_4}. This metathesis reaction proceeds at with stirring, offering a simpler, non-electrochemical option for small quantities when ammonium persulfate is available. Following synthesis by either method, the product is isolated by and purified through from a hot aqueous or dilute solution, followed by cooling to yield colorless crystals. This step removes impurities such as unreacted bisulfate or ammonium salts, ensuring high purity suitable for applications. Lab-scale s for the electrolytic method typically range from 20–90%, influenced primarily by and electrolyte concentration, while the double decomposition approach often provides near-quantitative efficiency under stoichiometric conditions.

Industrial production

Potassium persulfate is produced industrially on a large scale primarily through the electrolytic oxidation of in concentrated , utilizing continuous flow electrolytic cells to enable high-volume output without the need for porous diaphragms, which improves and reduces costs compared to batch methods. This operates at low temperatures (around 0–10°C) and high current densities to favor persulfate formation over side reactions, yielding the product as a crystalline solid after cooling, , and . The industrial production of potassium persulfate, along with its and sodium counterparts, has been scaled up since the early , initially driven by demand for strong oxidants in bleaching and applications before expanding into . By the 1940s, continuous electrolytic methods were refined to support commercial viability, with documenting diaphragm-free cells that minimized energy loss and impurity formation. Global production of persulfates, including potassium persulfate, exceeds 300,000 metric tons annually (approximately 310,000 tonnes as of 2023), with potassium variants accounting for a significant share due to their stability in polymer applications; output is concentrated in (over 50% of capacity), followed by and the . Major producers include United Initiators (), Calibre Chemicals (formerly Evonik, with sites in the US and ), and Chinese firms such as Zhanhua Chemical and Jinling, where facilities leverage low-cost energy and raw materials. Market growth, projected at a 3–4% CAGR through 2030, is closely linked to the expanding industry, particularly for emulsions and adhesives. Production costs are dominated by the energy-intensive step, which requires approximately 2-3 kWh per kg of product to drive the anodic oxidation, alongside raw material expenses. Efforts to mitigate these include integration in modern plants and process optimizations for higher current efficiency (up to 90%). Industrial grades of potassium persulfate typically achieve 95–99% purity for technical applications like initiation, while analytical grades exceed 99.5% for and high-precision uses, with purification involving recrystallization to remove byproducts.

Applications

initiator

Potassium persulfate serves as a key initiator in free-radical polymerization, particularly in systems, where it decomposes to generate sulfate radicals that initiate chain growth. The mechanism involves in aqueous media, yielding persulfate radicals (SO₄•⁻) that add to vinyl monomers, such as styrene or acrylates, to form propagating radicals. Alternatively, in redox-initiated systems, potassium persulfate reacts with reducing agents like ferrous ions or to produce radicals at lower temperatures, enhancing control over the and molecular weight distribution. This initiator is widely applied in the of various monomers to produce industrially important polymers. Common uses include the synthesis of rubber (SBR) for tires, polymers for coatings and adhesives, and for paints and adhesives. In these processes, potassium persulfate enables the formation of stable particles in water-based media, typically at temperatures of 50-90 °C for thermal initiation or 40-65 °C with activators. The water solubility of potassium persulfate offers advantages in aqueous , facilitating the production of stable, colloidally dispersed latexes without organic solvents, which improves safety and environmental compatibility. Specific examples include its role in manufacturing synthetic rubbers like and SBR, where it initiates copolymerization of and styrene, and in the dispersion polymerization of to produce (PTFE) fine powders used in non-stick coatings and seals. These applications leverage the initiator's ability to generate uniform particle sizes and high conversion rates under controlled conditions.

Oxidizing agent

Potassium persulfate serves as a versatile in , particularly for selective oxidations of aromatic compounds, and in industrial bleaching processes where controlled release of is required. In , it facilitates transformations under mild conditions, often generating sulfate radicals or direct to achieve high selectivity without harsh . The Elbs persulfate oxidation employs potassium persulfate to convert into p-quinones through an initial nucleophilic attack by the phenolate anion on the ion, followed by rearrangement and . This typically proceeds in alkaline aqueous media at or below, with slow addition of the sparingly soluble potassium persulfate to prevent over-oxidation and achieve yields up to 50%. For example, p-cresol is oxidized to toluquinone under these conditions, highlighting the method's utility for preparing quinone derivatives from substituted . In the Boyland-Sims oxidation, potassium persulfate oxidizes aromatic , such as , to ortho-aminophenols via intermediate aromatic sulfates that hydrolyze under the reaction conditions. The process occurs in alkaline at low temperatures (0–20°C), favoring ortho-substitution due to the neutral substrate's reactivity with . Yields are moderate (20–50%), but the method provides regioselective for synthesizing aminophenol intermediates in and pharmaceutical production. Potassium persulfate is widely used as a bleaching agent in lighteners and processing due to its ability to decolorize pigments through oxidative . In products, it is incorporated at concentrations up to 72.5% in rinse-off formulations, where it activates to lighten while ensuring brief, discontinuous exposure for safety. For , it bleaches and other fibers by removing natural impurities and dyes, often in combined scouring-bleaching processes at 40–60°C with activators like to enhance efficiency and reduce energy use. In (PCB) manufacturing, potassium persulfate etches copper layers by generating s in acidic media, which oxidize metallic to soluble Cu²⁺ ions. The reaction typically employs 10–20% solutions at 40–50°C, with adjusted to 1–3 for optimal radical formation and etching rates of 5–15 μm/min. These oxidations often require acidic media (pH 1–5) for radical-mediated processes like PCB etching, while synthetic transformations like Elbs and Boyland-Sims favor alkaline conditions; heat (40–60°C) or catalysts such as transition metals accelerate persulfate decomposition to sulfate radicals (SO₄•⁻) for controlled reactivity. In bleaching applications, catalysts like iron or UV may be added to lower activation temperatures and improve oxidant efficiency.

Other uses

Potassium persulfate finds application in through chemical oxidation () processes, where it is activated to generate radicals that degrade persistent organic , such as pharmaceuticals and dyes, in contaminated effluents. This method is particularly effective for treating compounds that resist conventional biological treatments, with activation often achieved via , metals, or UV light to enhance production and pollutant mineralization. Studies have demonstrated removal efficiencies exceeding 90% for various organics under optimized conditions, making it a viable option for advanced oxidation in municipal and streams. In soil remediation, potassium persulfate is employed to oxidize hydrocarbon contaminants, including petroleum derivatives like diesel and fuel oil, by delivering sulfate radicals directly into the subsurface. This approach targets non-aqueous phase liquids and dissolved hydrocarbons, achieving significant degradation rates—often over 80%—when combined with activation techniques such as chelated iron or alkaline conditions to improve contact and reaction kinetics. Its slow-release formulations, like microcapsules, extend the oxidant's longevity in heterogeneous soil matrices, supporting long-term cleanup at contaminated sites. Within the and industries, potassium persulfate facilitates and scouring of fabrics by breaking down starch-based sizing agents and removing natural impurities like waxes and pectins, often in combined processes with for efficient pretreatment at lower temperatures. It also aids microbial disinfection by oxidizing bacterial cell components during cleaning stages, reducing contamination risks in production lines. These applications enhance fabric absorbency and whiteness while minimizing energy use in eco-friendly processing. Historically, potassium persulfate served as a flour-improving agent under the E922, acting as an oxidant to strengthen and improve performance, though it is no longer authorized for use in the due to safety concerns. In , it functions as a in titrations, notably for quantifying iron(II) by oxidizing it to iron(III) prior to back-titration, providing precise measurements in environmental and material samples.

Safety, handling, and toxicology

Health hazards

Potassium persulfate exhibits moderate acute toxicity, with an oral LD50 in rats of 825 mg/kg, indicating it is harmful if swallowed. It acts as an irritant to the skin, eyes, and respiratory tract upon contact or exposure, potentially causing redness, pain, and inflammation in affected areas. Exposure to potassium persulfate can lead to sensitization, resulting in allergic contact dermatitis and occupational asthma among workers in industries such as hairdressing and manufacturing. Inhalation of its dust may provoke respiratory sensitization, manifesting as coughing, shortness of breath, and asthma-like symptoms, classified under GHS as H334 (may cause allergy or asthma symptoms or breathing difficulties if inhaled). Ingestion can cause gastrointestinal irritation, including nausea and abdominal pain, consistent with its H302 classification (harmful if swallowed). Chronic effects from repeated exposure primarily involve ongoing sensitization risks rather than established carcinogenicity, with no significant evidence of tumor promotion or cancer induction in animal studies. Its oxidizing nature contributes to these irritant and sensitizing properties. Overall GHS health-related classifications include H272 (may intensify fire; oxidizer), H315 (causes skin irritation), H317 (may cause an allergic skin reaction), H319 (causes serious eye irritation), and H335 (may cause respiratory irritation).

Handling and storage

Potassium persulfate should be stored in a cool, dry, well-ventilated area, tightly closed in suitable containers such as or , and kept away from combustible materials, reducing agents, and metals to prevent reactions. It is classified as an oxidizing hazardous material and should be locked up or restricted to qualified personnel only. During handling, appropriate (PPE) must be worn, including safety glasses, gloves, protective clothing, and a P2 filter respirator to avoid inhalation and skin contact. Work should be conducted under a with adequate , avoiding generation of ; equipment must be grounded to prevent static , and contaminated clothing should be changed immediately after use. Potassium persulfate is incompatible with organic materials, reducing agents, hydrides, chlorates, perchlorates, metallic dusts like aluminum, , strong bases such as , and , as it may react violently, decompose over time, or cause explosions and fires. In case of spills, avoid dust formation by moistening with if safe, sweep up the material using a clean shovel, and place it in a closed container for disposal; ventilate the area and neutralize residues with a non-combustible absorbent like if necessary. For firefighting, use water spray, dry chemical, , or alcohol-resistant foam from a safe distance, as the compound releases oxygen and can intensify combustion; wear and full protective gear.

Regulatory status

Potassium persulfate is registered under the European Union's REACH regulation (EC) No 1907/2006, with active status for manufacture and import volumes between 10,000 and 100,000 tonnes per annum in the . It is classified under the (EC) No 1272/2008 as a sensitizer (Skin Sens. 1; H317) and respiratory sensitizer (Resp. Sens. 1B; H334), due to its potential to cause allergic skin reactions and asthma-like respiratory symptoms upon exposure. In the United States, occupational exposure to potassium persulfate is regulated under the category of persulfates by the (OSHA), but no specific (PEL) has been established; it may be controlled as a nuisance dust under general standards (e.g., 15 mg/m³ total dust, 5 mg/m³ respirable fraction). The American Conference of Governmental Industrial Hygienists (ACGIH) recommends a (TLV) of 0.1 mg/m³ as an 8-hour time-weighted average (TWA). The National Institute for Occupational Safety and Health (NIOSH) has not established a specific (REL). Under the Toxic Substances Control Act (TSCA), potassium persulfate is listed on the TSCA as an active substance, subjecting any significant new uses to reporting requirements if they differ from historical uses. Potassium persulfate was formerly approved as a in the under the designation E922 for use as a flour-improving agent, but this authorization has been withdrawn and it is no longer permitted for use. For transportation, potassium persulfate is classified as UN 1492, "Potassium persulfate," an oxidizing solid in 5.1 (UN Model Regulations), requiring appropriate and labeling to mitigate and risks during shipment. Internationally, the (WHO) and International Programme on (IPCS) classify it as a strong that is irritating to the eyes, , and , with potential to cause and allergic reactions upon repeated exposure.

Environmental considerations

Ecological effects

Potassium persulfate exhibits moderate aquatic toxicity, primarily through its oxidative properties that can damage cellular structures in exposed organisms. For fish, the 96-hour LC50 value for rainbow trout (Oncorhynchus mykiss) is 76.3 mg/L, indicating potential harm at concentrations above this threshold. Invertebrates such as water fleas (Daphnia magna) show an EC50 of 120 mg/L over 48 hours, reflecting impaired mobility and survival due to oxidative stress. Algae are particularly sensitive, with EC50 values ranging from 136 to 320 mg/L for species like Phaeodactylum tricornutum over 72 hours, where growth inhibition occurs via disruption of photosynthetic processes. Bioaccumulation of potassium persulfate in organisms is low, as the compound rapidly decomposes into sulfate ions and does not persist in tissues. Its inorganic nature and quick transformation prevent significant uptake, with no measurable reported in standard assessments. On terrestrial systems, potassium persulfate can oxidize in , potentially disrupting microbial communities essential for cycling. Exposure leads to a 2- to 3-log reduction in populations and inhibits processes like acetate mineralization, temporarily decreasing microbial diversity and activity. Excessive dosages, such as 3-5% in soil remediation, further exacerbate this by negatively impacting overall and degrading lignocellulose-decomposing bacteria. Indirect impacts arise from industrial discharges containing potassium persulfate, which generate sulfate radicals upon activation, altering and increasing on non-target . These radicals can propagate chain reactions that oxidize dissolved organics, indirectly harming ecosystems by elevating in receiving waters. The environmental persistence of potassium persulfate is limited, with half-lives ranging from hours to days under natural conditions due to and , though it can extend to weeks or longer in low-reactivity sands. Activated forms may produce more persistent oxidative byproducts, but the parent compound generally degrades rapidly in biologically active environments.

Degradation and regulations

Potassium persulfate undergoes degradation in the environment primarily through and photolysis, ultimately breaking down to ions. In neutral, alkaline, or dilute acid aqueous solutions, it hydrolyzes according to the reaction S₂O₈²⁻ + H₂O → 2HSO₄⁻ + ½O₂, with the rate influenced by and temperature. Photolysis occurs under ultraviolet light, generating radicals (SO₄•⁻) that further decompose the compound. In remediation contexts, such as chemical oxidation (ISCO), potassium persulfate is intentionally activated by heat, UV radiation, or ions (Fe²⁺) to produce reactive species for contaminant breakdown, with the process yielding as the primary end product. The environmental half-life of potassium persulfate varies significantly by medium and conditions. In surface waters exposed to , photolytic activation can lead to rapid degradation, often within hours to less than a day, depending on light intensity and water chemistry. In and , the compound is more persistent, with half-lives ranging from 15 to 600 days in the presence of aquifer materials, and exceeding one year or even two years in low-reactivity sands without contaminants or activators. Regulatory frameworks address potassium persulfate primarily through its use in and controls on byproducts. The U.S. Environmental Protection Agency (EPA) provides guidelines for persulfates in site cleanups via the Interstate Technology & Regulatory Council (ITRC), emphasizing safe application in to avoid unintended environmental impacts while treating contaminated soils and groundwater. In the , the (2000/60/EC) requires s to achieve good ecological and chemical status in surface and groundwater, which involves controlling discharges to protect ecosystems. Typical limits on in effluents vary by , often ranging from 250 to 1000 mg/L. Persulfates are not listed as priority substances but are regulated indirectly through monitoring. Monitoring of potassium persulfate concentrations serves as a surrogate indicator for oxidant delivery and depletion during and projects. Field studies track persulfate levels via sampling to evaluate efficacy, ensuring sustained oxidation without excessive persistence that could affect non-target areas. Mitigation strategies for environmental releases focus on neutralization and process optimization to minimize impacts. Residual potassium persulfate is neutralized before discharge using reducing agents like ferrous or , converting it to harmless ions and preventing in receiving waters. Additionally, sustained-release formulations, such as microcapsules or inert matrices, enable in closed-loop remediation systems, reducing the need for repeated injections and limiting free release into the .