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Titanium nitride

Titanium nitride (TiN) is a compound with the TiN, appearing as a hard, golden solid that exhibits high thermal stability and electrical conductivity. It possesses a face-centered cubic analogous to (NaCl), with a of approximately 5.40 g/cm³, a of 2,950°C, and Vickers hardness values ranging from 21 to 24 GPa. These properties, including low friction coefficient and corrosion resistance, make TiN particularly suitable for demanding engineering applications. TiN is commonly synthesized through methods such as (CVD), (e.g., ), and reactive sputtering, which allow for the production of thin films or coatings with controlled and microstructure. In CVD processes, titanium precursors react with nitrogen sources at elevated temperatures to form the nitride layer, often on substrates like tool steels. Alternative routes include plasma spraying and self-propagating high-temperature , enabling scalable production for industrial use. The material's notable applications span multiple fields, including wear-resistant coatings for cutting tools, drills, and molds, where it enhances durability and reduces friction. In , TiN serves as a barrier and material due to its high electrical (4,000–55,500 S/cm) and compatibility with processes. Additionally, its plasmonic properties—stemming from free carrier absorption in the visible to near-infrared range—position TiN as an alternative to noble metals in , solar control films, and biomedical devices like implants and electrodes.

Properties

Chemical properties

Titanium nitride (TiN) is a compound with the TiN, where the nitrogen-to-titanium ratio typically ranges from 0.6 to 1.2 due to its non-stoichiometric nature, allowing for a variety of stable TiNx compositions. This non-stoichiometry arises from defects in the crystal lattice, influencing its overall properties without altering the rock-salt structure fundamentally. TiN exhibits high chemical stability in inert atmospheres, maintaining structural integrity up to temperatures exceeding 2000°C, with a around 2950°C. However, in oxidizing environments, oxidation initiates around 450–500°C, leading to the formation of (TiO2) and nitrogen gas (N2) via the reaction TiN + O2 → TiO2 + 1/2 N2. TiN demonstrates strong resistance to most acids, such as (HCl) and dilute (H2SO4), as well as bases, owing to the formation of a passive layer that prevents further . It remains largely insoluble in and shows only slight solubility in or , but dissolves in hot concentrated H2SO4 or (HF). TiN is non-toxic and biocompatible, with no significant of titanium ions observed in physiological environments, making it suitable for biomedical applications. Under specific conditions, such as in high-purity bulk form, TiN exhibits with a critical transition of 5.6 .

Physical and mechanical properties

Titanium nitride (TiN) exhibits a rock-salt crystal structure, characterized by a face-centered cubic (FCC) with a of approximately 0.4246 nm. This structure contributes to its ceramic-like behavior, providing high structural integrity under mechanical stress. The stoichiometric TiN has a of approximately 5.4 g/cm³, which supports its use in dense coatings and bulk forms. As a material, TiN demonstrates exceptional mechanical strength, with a ranging from 1800 to 2100 , making it significantly harder than many steels. Its varies between 450 and 590 GPa, reflecting high stiffness and resistance to elastic deformation. These properties arise from strong ionic-covalent bonding in the rock-salt , enabling TiN to withstand high loads in environments. TiN coatings exhibit a low of friction, typically 0.4 to 0.9 against various counterparts, which enhances sliding performance. This , combined with high wear resistance, stems from the formation of a thin, lubricious titanium layer during operation, which protects the underlying material and reduces material loss. Despite these advantages, TiN's nature imparts , with a of approximately 3 to 5 MPa·m¹/², limiting its under impact or tensile stress.

Thermal, electrical, and optical properties

Titanium nitride (TiN) possesses a high of approximately 2950 °C, which contributes to its utility in environments. Its coefficient of is 9.35 × 10^{-6} K^{-1}, indicating moderate dimensional stability under . The material also demonstrates thermal conductivity in the range of 20–50 W/m·K, facilitating efficient dissipation in coated structures. As a metallic , TiN exhibits electrical resistivity of approximately 20–50 μΩ·cm at , with values typically increasing as temperature rises, as expected for metallic materials with free-electron-like behavior. This low resistivity enables its use as a diffusion barrier in , where reliable electrical performance is essential. Optically, TiN displays a of 2.0–2.3 and an of around 3.5 in the , leading to strong and reflection characteristics. Its golden yellow appearance arises from a plasma frequency that results in high reflectivity in the red region and in the blue-green, mimicking gold's optical response. occurs in the near-infrared, enhancing reflectivity akin to metals. The tunable , expressed as \epsilon = \epsilon_1 + i \epsilon_2, where \epsilon_1 is negative in the near-IR and \epsilon_2 reflects interband transitions, has enabled recent post-2020 plasmonic applications such as enhanced harvesting in and refractory nanostructures for sensing.

Occurrence and Synthesis

Natural occurrence

Titanium nitride occurs in nature primarily as the refractory mineral osbornite (TiN), which is extremely rare and typically forms under highly reducing, high-temperature conditions. Osbornite is most commonly found as microscopic inclusions within calcium-aluminum-rich inclusions (CAIs) in primitive meteorites, such as the Allende , where it represents an early condensate from the solar nebula. These occurrences highlight its role in presolar or early solar system processes, forming via gas-to-solid condensation at temperatures around 2000 K in low-oxygen environments of the . Similar grains have been identified in other meteorites, including chondrites and achondrites like the Bustee aubrite, often associated with oldhamite (CaS). On Earth, osbornite appears only in trace amounts in specific geological settings, such as ultramafic rocks, high-pressure metamorphic environments, and impact structures, but these deposits are not commercially viable due to their scarcity and inaccessibility. Notable terrestrial finds include nanoinclusions in coesite from ultrahigh-pressure terrains in Tibet and pyrometamorphic zones in combustion metamorphic complexes. It has also been reported in impact-derived materials, such as the Saarland strewn field in Germany, likely formed during meteorite impacts that replicate nebular reducing conditions. In 2024, large crystals of osbornite were identified in metallurgical slag from the Kladno steel-works in the Czech Republic. Rare associations occur in kimberlite-like ultramafic pipes and chromitites, where it appears as primary inclusions in corundum or other refractories. Osbornite typically exhibits a cubic , manifesting in habits such as tiny irregular grains, octahedral crystals, or disseminated particles, often with impurities of carbon (forming solid solutions with ) or oxygen. These impurities reflect the variable conditions during formation and do not alter its primary TiN composition.

Physical vapor deposition methods

Physical vapor deposition (PVD) methods for titanium nitride (TiN) involve the or of in a environment with reactive to form thin films, enabling precise control over film composition and structure without relying on chemical precursors. These techniques are particularly suited for depositing TiN coatings on substrates where high purity and uniformity are required, such as in and tooling applications. Sputtering, one of the most common PVD approaches for TiN, utilizes direct current (DC) or radio frequency (RF) magnetron sputtering of a titanium target in a plasma of nitrogen (N₂) and argon (Ar) gases. In this process, argon ions bombard the titanium cathode, ejecting Ti atoms that react with nitrogen to form TiN on the substrate; typical deposition rates range from 1 to 10 nm/min, depending on power, pressure, and gas flow. DC magnetron sputtering is favored for its efficiency in producing stoichiometric films at substrate temperatures below 400°C, while RF variants are used for insulating substrates to avoid charge buildup. Cathodic arc evaporation represents another key PVD method, where a high-current vaporizes titanium from a in a atmosphere, generating a highly ionized that promotes dense, adherent TiN films with minimal defects. The high —often exceeding 90%—allows for better film density and control compared to non-ionized techniques, resulting in coatings with enhanced mechanical properties. This method is widely employed for industrial-scale deposition due to its high deposition rates, up to several micrometers per hour. Electron-beam evaporation involves heating a titanium source with an electron beam in a nitrogen ambient to vaporize the metal, enabling controlled deposition of TiN films by adjusting the nitrogen partial pressure and beam current for precise stoichiometry. This technique offers line-of-sight deposition with good uniformity over large areas when combined with planetary substrate rotation, and it operates at substrate temperatures typically under °C to preserve sensitive materials. A primary advantage of PVD methods for TiN is their ability to deposit films at low temperatures (<500°C), making them compatible with heat-sensitive substrates like polymers or semiconductors, while achieving typical thicknesses of 0.5–5 µm with excellent adhesion and purity. These films often exhibit high hardness values exceeding 20 GPa, as explored in physical and mechanical properties sections. Recent post-2020 advancements in PVD for TiN include the incorporation of buffer layers, such as Cr₉₀Ru₁₀, deposited prior to TiN on amorphous substrates like fused silica to enhance epitaxial growth and plasmonic performance. This approach, demonstrated in reactive magnetron sputtering, improves optical properties for applications in nanophotonics by reducing interfacial stress and promoting single-crystal-like TiN structures.

Chemical vapor deposition methods

Chemical vapor deposition (CVD) methods for titanium nitride (TiN) rely on gas-phase chemical reactions between volatile precursors to form thin films, offering precise control over composition and thickness. These techniques are widely used for producing TiN coatings due to their ability to achieve stoichiometric films with desirable mechanical and electrical properties. Key variants include thermal CVD, plasma-enhanced CVD (PECVD), and atomic layer deposition (ALD), each tailored to specific temperature and substrate requirements. In thermal CVD, TiN is deposited through the heterogeneous reaction of titanium tetrachloride (TiCl₄) with nitrogen (N₂) and hydrogen (H₂) at elevated temperatures of 800–1000°C. The primary reaction is: \ce{TiCl4 + 1/2 N2 + 2 H2 -> TiN + 4 HCl} This process generates (HCl) as a byproduct, which must be managed to prevent . Deposition occurs on heated substrates in a low-pressure , yielding dense, adherent films suitable for high-temperature applications. Growth rates typically range from 10–100 nm/min, depending on precursor partial pressures and temperature. Plasma-enhanced CVD (PECVD) lowers the required temperature to 300–600°C by using to activate nitrogen sources such as (NH₃) or N₂, enabling deposition on temperature-sensitive substrates like polymers or semiconductors. The dissociates the precursors, promoting reactive species that adsorb and react on the surface to form TiN. This method often employs organometallic titanium precursors like tetrakis(dimethylamido)titanium (TDMAT) alongside NH₃ and H₂, resulting in films with controlled and reduced contamination compared to thermal CVD. PECVD is particularly effective for integrating TiN into microelectronic devices. Atomic layer deposition (ALD), a specialized CVD variant, achieves atomic-scale control through sequential, self-limiting pulses of TiCl₄ and NH₃ separated by purge steps, typically at 200–400°C. This cycle ensures surface saturation and prevents gas-phase reactions, producing highly conformal TiN films with thicknesses below 10 and excellent step coverage on high-aspect-ratio features. ALD TiN exhibits low resistivity (around 100–500 μΩ·cm) and minimal impurities, making it ideal for barrier layers in advanced interconnects. The growth per cycle is approximately 0.03–0.05 , allowing precise thickness tuning. CVD methods for TiN provide key advantages, including superior uniformity over complex geometries due to precursor and high-purity from controlled environments, outperforming physical deposition in conformal coverage. These attributes support applications in coatings and where defect-free layers are essential. Recent developments as of 2024 have highlighted CVD as a prominent for producing TiN and nanostructures with plasmonic properties, including epsilon-near-zero behavior in the visible range for applications.

Other synthesis techniques

Titanium nitride (TiN) can be synthesized through various bulk and -based routes that rely on chemical reactions and diffusion rather than vapor-phase deposition. These methods are particularly useful for producing powders, nanoparticles, or nanocomposites suitable for further processing into dense materials. In approaches, TiN is commonly produced by reacting titanium with gas at elevated temperatures, typically in the range of 1200–1400 °C, where diffuses into the metal to form the . Mechanical activation, such as ball milling of Ti prior to nitridation, lowers the reaction onset temperature to around 800–900 °C by increasing surface area and defect sites, yielding nanocrystalline TiN with contents of 41–44 at.%. The resulting powders are then consolidated via techniques, including spark plasma at temperatures up to 1300 °C under atmosphere, to form dense TiN components while retaining and achieving relative densities over 98%. Reactive annealing methods involve heating bulk titanium or titanium powder in a nitrogen- or ammonia-containing atmosphere to promote nitrogen diffusion and TiN formation. In gas nitriding, titanium workpieces are exposed to a controlled nitrogen partial pressure at 500–650 °C in a vacuum furnace, leading to the inward diffusion of atomic nitrogen and the growth of a TiN diffusion layer up to several micrometers thick, enhancing surface hardness without altering bulk composition. For ammonia-based annealing, titanium precursors like TiO₂ powders are heated at 1000–1200 °C in flowing NH₃, where ammonia decomposes to provide reactive nitrogen species, reducing oxides and forming stoichiometric TiN via sequential phase evolution (e.g., TiO₂ → Ti₃O₅ → TiN). These diffusion-driven processes are scalable for industrial surface modification of titanium alloys, producing compound layers of TiN and Ti₂N with improved wear resistance. High-pressure, high-temperature (HPHT) synthesis enables the production of nanocrystalline , often starting from chemical precursors. Precursors such as ammonolyzed titanium dialkylamides are subjected to pressures of 2–7.7 GPa and temperatures of 200–1200 °C in piston-cylinder or multi-anvil presses for 0.5–4 hours, resulting in densified monolithic ceramics with grain sizes around 3–23 nm and no loss during treatment. consolidation, involving compaction at velocities exceeding 2 km/s, further refines mechanochemically synthesized TiN-Al solutions into nanocrystalline forms with uniform and enhanced mechanical properties. These techniques are effective for overcoming limitations in nanopowders, yielding materials with hardness up to 19.9 GPa. Sol-gel and chemical precursor methods facilitate the of TiN nanoparticles through the of organometallic compounds. In the hydrazide sol-gel process, reacts with anhydrous in to form a titanium alkoxy , which is then pyrolyzed at 800–1200 °C under inert or atmosphere, yielding pure TiN nanoparticles of 10–20 with high surface areas exceeding 250 m²/g. The phase evolution involves initial formation of amorphous intermediates, followed by into cubic TiN above 800 °C, offering precise control over and morphology for catalytic or composite applications. Recent advancements post-2020 have focused on metallic precursor routes combined with HPHT treatment for TiN-based nanocomposites. Tetrakis(dimethylamido)titanium is ammonolyzed at low temperatures (-33 °C) to form nanopowders, which are then sintered at 7.7 GPa and 650–1200 °C for 3 minutes, producing TiN-AlN nanocomposites with sizes of 4–23 and robust mechanical integrity. This synthesis-mixing approach ensures homogeneous phase distribution, enabling high-density nanoceramics suitable for extreme environments.

Applications

Tool and wear-resistant coatings

Titanium nitride (TiN) coatings are extensively applied to industrial tools, including bits, milling cutters, and gears, primarily through (PVD) processes to improve edge retention and minimize during operation. These coatings form a thin, adherent layer that protects the underlying or substrate from abrasive wear and , enabling smoother cutting actions and preserving tool geometry over extended use. The low of TiN, typically around 0.4-0.6 against , contributes to reduced cutting forces and generation at the tool-workpiece . The high of TiN, often exceeding 2000 , allows coated tools to maintain sharpness at elevated cutting speeds and temperatures, where uncoated tools would rapidly dull. This results in tool life extensions of 3-10 times compared to uncoated counterparts, depending on the application and material being . To further enhance performance, layered structures such as TiN/TiAlN multilayers are employed, which offer improved by delaying oxidation and up to 1000°C, thereby sustaining and wear resistance during high-temperature . These multilayers also exhibit superior crack resistance and , reducing risks in demanding conditions. In automotive , TiN coatings on hobs and milling cutters enable efficient production of and components by withstanding the rigors of high-volume . Similarly, in applications, they protect tools during the milling of heat-resistant superalloys like 718, where enhanced wear resistance leads to better surface finishes and longer operational runs. Since their commercial introduction in the , TiN coatings have become a standard in , dramatically cutting downtime through fewer tool changes and regrinding needs, with reported savings in cost per piece reaching up to 50% in high-production environments like agricultural equipment fabrication.

Medical and decorative applications

Titanium nitride (TiN) coatings are widely applied to surgical tools such as scalpels and implants to enhance resistance in physiological environments, thereby extending the lifespan of these devices during repeated sterilization and use. These coatings also reduce bacterial adhesion on surfaces, minimizing the risk of postoperative infections by limiting formation. For instance, TiN-coated dental tools and orthopedic implants, including hip replacements, benefit from this inert barrier, which maintains structural integrity without leaching harmful ions. TiN exhibits excellent , having received FDA approval for use in implantable medical devices that contact , , and , with no observed in standardized biocompatibility tests. This non-toxic profile supports its application in articulating joints, such as those in shoulder and knee implants, where it promotes without eliciting adverse inflammatory responses. In decorative applications, physical vapor deposition (PVD) of TiN provides a durable gold-like finish on jewelry, watches, and hardware, offering aesthetic appeal comparable to gold plating but with superior resistance to tarnishing from sweat and environmental exposure. These thin coatings, typically 1-3 µm in thickness, ensure a uniform metallic sheen without compromising the underlying substrate's flexibility or weight. Since 2020, enhanced TiN variants incorporating silver nanoparticles have been developed for surfaces in healthcare settings, further reducing bacterial colonization on implants and tools while preserving . These modifications have shown promise in clinical studies for preventing implant-associated infections in orthopedic and dental procedures.

Electronics and emerging uses

Titanium nitride (TiN) serves as an effective diffusion barrier in chips, particularly for interconnects, where it prevents Cu diffusion into underlying or layers while maintaining electrical performance. This role is enabled by TiN's low electrical resistivity, which supports efficient charge transport in integrated circuits. In advanced nodes, TiN barriers are typically deposited via or to achieve thin, conformal layers that withstand high-temperature processing without degradation. In metal-oxide-semiconductor field-effect transistors (MOSFETs), TiN is widely used as a gate material due to its tunable and compatibility with high-k dielectrics. ALD-deposited TiN ensures nanoscale uniformity and thermal stability, critical for sub-10 nm devices, where it helps achieve low threshold voltages and reduced gate leakage. For instance, in III-V MOSFETs like InP-based structures, TiN layers as thin as 2 nm promote and enhance overall device performance under high-frequency operation. TiN has emerged as a refractory plasmonic material, offering a cost-effective and thermally stable alternative to gold in plasmonic applications. Its plasmonic resonances extend from the near-ultraviolet to near-infrared, enabling efficient light absorption in nanostructures. In hot-electron devices, TiN nanoparticles generate hot electrons via plasmon decay, outperforming gold in broadband collection for processes like solar water splitting, with up to twice the over-barrier electron yield due to lower optical losses at elevated temperatures. For solar absorbers, post-2020 studies highlight TiN metasurfaces and nanoparticles achieving near-perfect absorption across ultraviolet to near-infrared wavelengths, suitable for high-efficiency thermophotovoltaic and photocatalytic systems. In applications, TiN coatings enhance the safety and performance of cladding in high-temperature reactors by providing oxidation and protection against product release. Multilayer TiN-based ceramics, such as TiN/TiAlN stacks, exhibit superior and maintain under and corrosive environments, reducing buildup that could lead to explosions. tests confirm TiN's stability on claddings, preserving mechanical properties at doses relevant to cores. Emerging uses of TiN span bioelectronics, where high-conductivity stoichiometric films serve as biocompatible electrodes in CMOS-integrated sensors for and detection, offering low impedance and stable neural interfacing. In photothermal therapy, TiN nanoparticles enable targeted tumor via near-infrared laser excitation, achieving high photothermal conversion efficiencies and demonstrating efficacy in models through nanobubble encapsulation. Recent 2023–2025 research on TiN metasurfaces focuses on mid-infrared chemical sensing and absorption, with nanotrench designs enhancing molecular detection sensitivity for biosensing applications like extracellular vesicle identification.

Variants and Composites

Commercial variants

Commercial variants of titanium nitride (TiN) involve alloying or compositing to enhance specific properties for industrial applications, primarily as protective coatings. These modifications address limitations of pure TiN, such as oxidation at high temperatures or insufficient , while maintaining its core and adhesion benefits. Titanium carbonitride (TiCN) incorporates carbon into the TiN lattice, achieving a of approximately 3000 HV, which exceeds that of pure TiN and improves wear resistance during operations like and milling. This variant exhibits a distinctive color and is widely applied on cutting tools for processing abrasive materials such as and high-silicon aluminum alloys. Titanium aluminum nitride (TiAlN) is produced by doping aluminum into , enhancing oxidation resistance up to 900°C through the formation of a protective alumina layer during thermal exposure. This property makes TiAlN suitable for high-speed machining tools operating under elevated temperatures, often in multilayer configurations to further optimize hardness and thermal stability. Other variants include titanium silicon vanadium nitride (TiSiVN), which promotes self-lubrication via the formation of silicon oxide phases that reduce during sliding contact, benefiting dry machining environments. Additionally, chromium nitride-titanium nitride (CrN-TiN) composites improve in aggressive environments, such as saline solutions, by combining CrN's chemical inertness with TiN's mechanical strength in multilayer or structures. Fabrication of these variants follows physical or chemical vapor deposition methods akin to pure TiN but incorporates mixed precursor gases; for instance, (CH4) is added to introduce carbon in TiCN deposition. In the hard coatings market, TiN variants like TiCN and TiAlN account for over 90% of applications, driven by their versatility in tooling and sectors. Since 2020, has emphasized eco-friendly deposition techniques, such as low-energy processes, to reduce environmental impact from traditional high-temperature methods.

Role in steel alloys

In microalloyed steels, titanium is typically added at levels of 0.01 to 0.1 wt% to react with residual during solidification, forming fine cubic TiN particles that serve as a strengthening within the matrix. These precipitates nucleate primarily in the liquid or early stages of solidification due to the low of TiN, effectively binding that would otherwise promote brittle phases or coarsen the microstructure. The primary role of TiN particles is to pin boundaries in the , inhibiting during high-temperature processing and refining the final microstructure for enhanced strength and toughness. In high-strength low-alloy (HSLA) steels, these precipitates stabilize the structure, leading to finer ferrite grains upon transformation and contributing to . For instance, in pipeline steels, TiN refinement improves yield strength while maintaining . The particles typically range in size from 10 to 100 , with their strengthening the matrix against motion. TiN-enhanced microalloyed steels find widespread use in automotive components, such as and frames, and in materials like high-strength beams, where the refined microstructure improves impact toughness down to -50°C. This low-temperature performance is critical for applications in cold climates, such as pipelines. The incorporation of TiN in these alloys dates to the , when researchers at developed controlled microalloying techniques to optimize nitrogen binding for superior mechanical properties. Modern production relies on thermodynamic modeling of TiN , guided by the product log([mass% Ti][mass% N]) = 4.35 - 14890/T (where T is in ), which predicts formation temperatures and ensures effective dispersion.

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