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Hydroxylamine

Hydroxylamine is an with the NH₂OH, representing the simplest member of the hydroxylamine class, where a is substituted onto an molecule. It exists as a white, odorless, hygroscopic crystalline solid that is highly unstable at room temperature, readily decomposing in the presence of moisture or , and is therefore most commonly handled in the form of stable salts such as the or . The compound has a of 33 °C and a of 70 °C at reduced (60 mm ), with high solubility in and but limited solubility in . Hydroxylamine is primarily produced industrially through the Raschig process, which involves the reduction of with and in ammoniacal solution, though electrolytic reduction of or and catalytic methods are also employed. In laboratory settings, it can be generated from hydroxylamine hydrochloride by treatment with or other bases, but purification to the free base requires careful handling due to its instability. As a versatile , hydroxylamine plays a critical role in , notably in the production of oximes from carbonyl compounds, which serve as precursors for —the key monomer for nylon-6—and in the manufacture of pharmaceuticals, pesticides, and antioxidants. It is also utilized in the for stripping, in as a , and in for the determination of metals like iron and through complex formation. Despite its utility, hydroxylamine poses significant safety hazards due to its strong reducing properties and thermal instability; it can decompose explosively above 70 °C or upon contact with oxidizers, , or acids, releasing toxic oxides and . It is classified as corrosive to skin and eyes, potentially carcinogenic, and harmful if ingested or inhaled, with risks of and damage to aquatic life, necessitating strict handling protocols including storage under inert atmospheres and use of protective equipment.

History

Discovery

Hydroxylamine was first synthesized in 1865 by the German chemist Wilhelm Clemens Lossen while working in the laboratory of Wilhelm Heinrich Heintz at the University of Halle. Lossen prepared the compound as by reducing ethyl nitrate with tin and , marking the initial identification of hydroxylamine as a stable chemical entity. The structure of hydroxylamine was proposed by Lossen as NH₂OH, based on its chemical behavior as an derivative with a hydroxy , which allowed it to form oximes with aldehydes and ketones. This proposal was supported by early characterizations of its salts and reactivity patterns. Pure hydroxylamine was isolated in 1891 by the Cornelis Adriaan Lobry de Bruyn and the Belgian Léon Crismer, who characterized its with , ZnCl₂(NH₂OH)₂, providing further evidence for the . In the late 19th century, the structure was confirmed through a series of chemical reactions and derivative studies, including the formation of hydroxylammonium salts, with contributions from chemists such as H. Goldschmidt who observed properties of these salts around 1898. These efforts established hydroxylamine's role as a key and intermediate in .

Industrial Development

The industrial development of hydroxylamine began with the of the Raschig process by German chemist Friedrich Raschig, who patented a method for its in 1887 through the reduction of with to form hydroxylamine disulfonate, followed by . This breakthrough transformed hydroxylamine from a compound, first prepared by Wilhelm Lossen in 1865, into a viable industrial chemical by providing an economical route based on readily available inorganic materials. The process quickly gained traction for commercial applications, particularly in the production of oximes for . Following , hydroxylamine production saw significant expansions in and the , driven by its essential role in manufacturing , the monomer for , as well as in pharmaceutical intermediates. In , companies like restarted and scaled up operations postwar, leveraging hydroxylamine in integrated processes to support the burgeoning industry. Similarly, in the US, the demand for materials spurred investments in domestic production capacities during the economic boom, with firms adapting Raschig-based methods to meet industrial needs. These developments marked a shift toward large-scale, continuous operations optimized for yield and cost-efficiency. A pivotal milestone occurred in 1956 when introduced a catalytic process for hydroxylamine from and , which enhanced the cost-effectiveness of caprolactam synthesis and reduced reliance on traditional Raschig variants. In the , further refinements emphasized sustainability, including direct catalytic routes using and proposed in the and optimized thereafter, aiming to minimize waste and energy use while maintaining high atomic economy. These advancements continue to underpin hydroxylamine's role in modern chemical manufacturing.

Properties

Physical Properties

Hydroxylamine has the molecular formula NH₂OH and a of 33.03 g/mol. It appears as a hygroscopic, colorless crystalline solid, often in the form of needles or flakes. The compound melts at 33 °C but decomposes above this temperature, rendering a standard inapplicable under normal conditions; it sublimes or decomposes instead. Its is 1.21 g/cm³ at 20 °C. Hydroxylamine is miscible with and moderately soluble in alcohols such as . Its is approximately 9 mm Hg at 40 °C. The (ΔH_f°) for solid hydroxylamine is -114 kJ/mol. Common salts of hydroxylamine, such as (NH₃OHCl), are typically white, hygroscopic powders or colorless crystals with a of 1.67 g/cm³ at 17 °C and a of 151 °C (with ). This salt is highly soluble in (94 g/100 mL at 25 °C) and moderately soluble in alcohols like (4.4 g/100 mL).

Chemical Properties

Hydroxylamine exhibits amphoteric properties, functioning as a with a pK_b of 8.06 and as a weak acid via its protonated form, the hydroxylammonium (NH₃OH⁺), which has a pK_a of 5.94 at 25 °C. This dual behavior arises from the atom's ability to accept a proton and the oxygen atom's capacity to donate one in its protonated state. In , hydroxylamine predominantly exists in the neutral tautomeric form NH₂OH, with the zwitterionic ⁺NH₃O⁻ present in minor amounts ( K_T ≈ 2.6 × 10⁻²). The compound is thermally unstable, decomposing above 70 °C into gas (N₂), (H₂O), and (NH₃) via the reaction 3 NH₂OH → N₂ + NH₃ + 3 H₂O. This is exothermic and can lead to hazards if confined. Hydroxylamine is also sensitive to , which accelerates its , and it reacts violently with certain metals, potentially causing or . Additionally, it is hygroscopic and unstable in the presence of atmospheric moisture or , necessitating careful storage conditions. As a , hydroxylamine participates in processes, with its position in the electrochemical series enabling donation in various reactions. Basic spectroscopic characterization includes absorption bands, notably the N-O stretching vibration at approximately 920 cm⁻¹, which confirms the presence of the N-OH functionality.

Production

Industrial Processes

The primary industrial method for producing hydroxylamine remains the Raschig process, which involves the of to , followed by the formation of and its subsequent reduction using in the presence of to yield hydroxylamine disulfonate, which is then to hydroxylamine sulfate. The key steps include the air oxidation of (4 NH₃ + 5 O₂ → 4 NO + 6 H₂O), oxidation of NO to NO₂, absorption into to form (NO + NO₂ + (NH₄)₂CO₃ → 2 NH₄NO₂ + CO₂), reduction to the disulfonate ((NH₄NO₂ + 2 SO₂ + NH₃ + H₂O → HON(SO₃NH₄)₂ + NH₄HSO₄), and (HON(SO₃NH₄)₂ + 2 H₂O → NH₂OH + NH₄HSO₄ + H₂SO₄). This process operates continuously in large-scale plants, with the overall simplified reaction often represented as 2 NH₃ + 3 HNO → 2 NH₂OH + HNO₃, achieving hydroxylamine sulfate of 90-95% purity after purification and distillation. A modern alternative is the catalytic hydrogenation of nitrates or nitrites, typically in , using gas over supported metal catalysts such as (Pd/C). This HPO (hydroxylamine-phosphate-oxime) process maintains concentrations below 1.0 mol/kg, with ammonia-to- ratios of 2.2-7, temperatures of 20-70°C, and pressures of at least 0.5 (up to 200 in some configurations for enhanced selectivity), yielding hydroxylamine concentrations up to 1.5 mol/kg in the reaction mixture with high efficiency and minimal byproducts. It is favored in contemporary facilities for its cleaner operation and integration with downstream production, such as for synthesis. Another route involves the catalytic reduction of or , often via acid-catalyzed in the presence of catalysts like strong acids or metal promoters, producing hydroxylamine alongside or other fragments. This method is employed in select plants for high-purity hydroxylamine , though it is less dominant than the Raschig or processes due to costs. Global production of hydroxylamine, primarily as stable salts like or for transport and use, is estimated at around 200,000 tons per year in the , driven by demand in chemical .

Laboratory Preparation

One common laboratory method for preparing hydroxylamine involves the reduction of nitrous acid (HNO₂) generated in situ from sodium nitrite in acidic medium using zinc or tin as the reducing agent. This approach, historically developed by Divers in 1883, utilizes metals such as zinc dust or tin foil in the presence of sulfuric or hydrochloric acid to selectively reduce the nitrite to hydroxylamine while minimizing over-reduction to ammonia. The reaction proceeds according to the simplified equation: \text{HNO}_2 + 2[\text{H}] \rightarrow \text{NH}_2\text{OH} + \text{H}_2\text{O} where the nascent hydrogen ([H]) is provided by the metal-acid interaction. Typically, sodium nitrite is dissolved in dilute sulfuric acid, and zinc dust is added gradually with stirring and cooling to control the exothermic reaction; the mixture is then filtered to remove metal residues, and hydroxylamine is isolated as its sulfate salt by evaporation or precipitation. This method yields considerable quantities of hydroxylamine salts suitable for small-scale research, though exact yields depend on reaction conditions and purification steps. Another established laboratory route employs the of sodium hydroxylamine disulfonate, prepared by reacting with and in . is dissolved in water with , and is bubbled through the solution at controlled (around 8-9) to form sodium hydroxylamine disulfonate (Na₂[ON(SO₃)₂]) as an intermediate. of this disulfonate with dilute under for several hours liberates hydroxylamine as the sulfate salt: $2\text{Na}_2[\text{ON}(\text{SO}_3)_2] + 4\text{H}_2\text{O} \rightarrow (\text{NH}_2\text{OH})_2 \cdot \text{H}_2\text{SO}_4 + 2\text{Na}_2\text{SO}_4 + \text{H}_2\text{SO}_4 The reaction mixture is neutralized, filtered to remove sodium sulfate, and concentrated to crystallize the product, offering high purity for analytical applications with reported yields exceeding 80% based on nitrite input. This method is favored in laboratories for its accessibility using common reagents and avoidance of high-pressure equipment. Electrochemical reduction of solutions provides a modern, controlled alternative for laboratory synthesis of hydroxylamine, typically conducted in an undivided cell using metal cathodes such as , tin, or in acidic electrolytes like 0.1 M HNO₃. ions are reduced at potentials around -0.5 to -1.0 V vs. RHE, with selective favoring hydroxylamine over further reduction to or ; for instance, cathodes achieve faradaic efficiencies up to 70-80% under optimized conditions with current densities of 10-50 mA/cm². The product is extracted from the catholyte and purified by under vacuum (e.g., at 50-60°C and 10-20 mmHg) to prevent above 70°C, yielding or aqueous solutions of high purity (>95%) suitable for sensitive experiments. This technique emphasizes safety through ambient conditions and scalability for batch processes.

Chemical Reactions

Reduction Reactions

Hydroxylamine functions as a mild reducing agent in several chemical transformations, owing to its ability to donate electrons while being oxidized to products such as N₂O or N₂. Its standard reduction potential for the NH₂OH/N₂O couple is approximately 0.73 V vs. SHE, enabling selective reductions under controlled conditions. In organic synthesis, hydroxylamine and its derivatives facilitate the deoxygenation of sulfoxides to the corresponding sulfides. This reaction proceeds through the interaction of the sulfoxide with hydroxylamine-O-sulfonic acid or similar derivatives, where the nitrogen lone pair likely initiates a nucleophilic attack on the sulfur atom, displacing the oxygen as a leaving group and forming an intermediate that collapses to the sulfide and oxidized nitrogen species. For example, dimethyl sulfoxide is converted to dimethyl sulfide in 77% yield when treated with hydroxylamine-O-sulfonic acid at elevated temperatures (55–145°C) in solvents like ethanol or DMF, using 2–3 equivalents of the reducing agent. The mechanism involves the formation of a transient S-N bond, followed by elimination of water and nitrogen extrusion, ensuring high selectivity without affecting other functional groups. This method is particularly useful for preparing sulfides from sulfoxides in pharmaceutical intermediates. In , hydroxylamine hydrochloride is commonly employed to reduce Fe³⁺ to Fe²⁺ prior to spectrophotometric or . The occurs quantitatively in acidic according to 2NH₂OH + 4Fe³⁺ → N₂O + 4Fe²⁺ + H₂O + 4H⁺, allowing the total iron content to be measured after complete . The resulting Fe²⁺ is then titrated with in the standard : MnO₄⁻ + 5Fe²⁺ + 8H⁺ → Mn²⁺ + 5Fe³⁺ + 4H₂O. This approach is preferred over other reductants like ascorbic acid because hydroxylamine does not interfere with the formation of colored complexes, such as the Fe²⁺-o-phenanthroline complex used for at 510 nm. Optimal conditions involve adding 1–2 mL of 10% hydroxylamine hydrochloride solution to the sample, heating briefly to ensure complete , and performing the immediately to avoid reoxidation. This method achieves high accuracy, with errors typically below 0.5% in iron determinations from ores or environmental samples.

Oxidation and Other Reactivities

Hydroxylamine undergoes oxidation by molecular oxygen, yielding nitrous acid as a primary product according to the stoichiometry 2NH₂OH + 2O₂ → 2HNO₂ + 2H₂O under controlled conditions, though further decomposition to nitrogen gas (N₂) can occur depending on environmental factors such as pH and catalysts. This process is often autocatalytic, initiated by trace nitrous acid that accelerates the reaction through radical intermediates like the aminoxyl radical (NH₂O•), leading to enhanced rates in aqueous solutions. Autocatalytic decomposition pathways of hydroxylamine involve bimolecular isomerization to ammonia oxide (NH₂O-NH₂) as the initial step, with an activation barrier of approximately 16 kcal/mol in aqueous media, promoting instability in concentrated solutions and contributing to explosive risks in industrial handling. In reactions, hydroxylamine reacts with to produce gas via the equation NH₂OH + HNO₂ → N₂O + 2H₂O, a process that proceeds through electrophilic attack by the ion (NO⁺) on the oxygen atom of protonated hydroxylamine, followed by migration to nitrogen and elimination. This reaction exhibits pH dependence, with optimal rates in mildly acidic conditions (pH ~4-5) where the conjugate acid form predominates, and confirms the symmetric intermediate (HON=NOH) as a key transient species. Hydroxylamine acts as a in reactions with carbonyl compounds, forming oximes through : R₂C=O + NH₂OH → R₂C=NOH + H₂O. This is pH-dependent, accelerating under slightly acidic conditions ( 4-6) due to of the carbonyl oxygen, which enhances electrophilicity, while alkaline media slow the process by favoring the free base form of hydroxylamine. The resulting oximes exhibit E/Z , with the Z often predominant for aldehydes due to steric interactions during of the tetrahedral , though selective can favor either by adjusting temperature or additives like . As a in coordination chemistry, hydroxylamine coordinates to metal ions such as Cu²⁺ primarily through its and oxygen donors, forming chelate complexes like [Cu(NH₂OH)₂(H₂O)₂]²⁺ in aqueous solutions. With Cu²⁺, of the hydroxyl group leads to hydroximato (–NHO⁻) binding modes, often bidentate and equatorial in square-planar or octahedral geometries, influencing potentials and stabilizing Cu(II)/Cu(I) couples for catalytic applications.

Applications

Industrial Uses

The primary industrial application of hydroxylamine is in the production of , the monomer for nylon-6, where it reacts with to form cyclohexanone oxime, an essential intermediate that undergoes to yield . This process accounts for over 95% of global hydroxylamine consumption, underscoring its critical role in the polymer industry, with annual worldwide production approximately 7 million metric tons as of 2023 primarily driven by , automotive, and sectors. Hydroxylamine and its salts also serve as antioxidants and vulcanization accelerators in the rubber industry, stabilizing natural rubber viscosity and acting as short-stoppers in synthetic rubber polymerization to control molecular weight and prevent over-polymerization. In photography, hydroxylamine sulfate functions as a reducing agent and stabilizer in color developers, enhancing image quality by preventing oxidation and fogging during film processing. Derivatives of hydroxylamine, such as diethylhydroxylamine, are employed as inhibitors in treatment systems, where they act as reducing agents to scavenge dissolved oxygen and mitigate metal degradation in high-pressure environments. It plays an intermediate role in production, serving as a precursor to hydroxylamine-O-sulfonic acid (HOSA), which reacts with or amines to generate hydrazines used in rocket fuels, pharmaceuticals, and agrochemicals.

Laboratory Applications

In laboratory , hydroxylamine reacts with aldehydes and ketones to form oximes, which serve as effective protecting groups for carbonyl functionalities during multi-step reactions. These oximes can be deprotected under mild conditions, allowing selective manipulation of other parts of the molecule. Furthermore, oximes derived from hydroxylamine undergo the under acidic or catalytic conditions to yield amides, a transformation widely employed for constructing bonds and lactams in synthetic routes. Hydroxylamine's reducing properties enable its use in selective transformations, particularly in where it participates in the α-ketoacid-hydroxylamine (KAHA) to couple unprotected segments chemoselectively, forming native linkages without epimerization. In pharmaceutical , controlled of nitro groups to N-arylhydroxylamines using hydroxylamine intermediates or related conditions provides key building blocks for drug candidates, avoiding over-reduction to amines. For analytical purposes, hydroxylamine facilitates the detection of carbonyl compounds by forming oximes, which can be quantified colorimetrically through subsequent reactions or arrays, offering high for trace analysis in complex mixtures. Post-2020 developments have integrated hydroxylamine derivatives into analogs, such as oxime-based bioorthogonal ligations, to enable precise and library screening in .

Biochemical Roles

In bacterial nitrification, hydroxylamine functions as a crucial intermediate in the oxidation of to by ammonia-oxidizing , such as those in the genus . monooxygenase (AMO), a multicomponent complex encoded by the amoCAB , catalyzes the initial oxidation of (NH₃) to hydroxylamine (NH₂OH), providing for the through subsequent electron transport. This step is highly conserved across ammonia-oxidizing and is sensitive to inhibitors like , which specifically target AMO without affecting downstream processes. Following its production, hydroxylamine is rapidly oxidized to (NO₂⁻) by hydroxylamine oxidoreductase (HAO), a multiheme protein encoded by the hao , which facilitates the transfer of electrons to the respiratory chain while generating as a in some cases. In Nitrosomonas europaea, HAO ensures minimal accumulation of free hydroxylamine under normal conditions, maintaining process efficiency in nitrogen-cycling ecosystems like soils and aquatic environments. Disruption of this pathway, such as through genetic mutations in HAO, leads to hydroxylamine buildup and cessation of ammonia oxidation, underscoring its transient but essential role. Despite its biological utility, hydroxylamine is toxic to at low concentrations, inhibiting ammonia oxidation, which complicates its management in systems where it can suppress microbial activity and elevate effluent levels. This sensitivity has been exploited in studies to assess resilience, revealing that hydroxylamine addition can temporarily halt or reduce oxidation rates, prompting research into detoxification strategies like enzymatic conversion. In mammalian metabolism, hydroxylamine arises as a reactive intermediate through the N-hydroxylation of primary aromatic amines by cytochrome P450 enzymes, notably CYP1A2, which activates certain xenobiotics into mutagenic N-hydroxy arylamines capable of forming DNA adducts. This bioactivation pathway contributes to the carcinogenicity of compounds like arylamines, with CYP1A2's anionic mechanism favoring proton transfer to generate the hydroxylamine product, as supported by density functional theory modeling of reaction energetics. Inhibition studies demonstrate that hydroxylamine and its derivatives can modulate cytochrome P450 activity, altering drug metabolism and toxicity profiles in liver microsomes.

Safety and Environmental Aspects

Health Hazards

Hydroxylamine is acutely toxic and acts as a and eye irritant upon contact, causing redness, , and potential severe damage. It is harmful if ingested, with an oral LD50 in rats of 516 mg/kg, indicating moderate via this route. Inhalation or dermal exposure can also lead to systemic effects, including the formation of through oxidation of in red blood cells, which impairs oxygen delivery and may result in , , and . Chronic exposure to hydroxylamine is suspected of causing cancer based on limited animal data, though it lacks a formal IARC classification. The compound exhibits genotoxic potential by reacting with DNA, including alkylation that can lead to mutations and is implicated in reproductive toxicity, such as developmental effects observed in animal models. Safe handling of hydroxylamine requires using it primarily as stable salts or dilute aqueous solutions to reduce reactivity and toxicity risks. Storage should occur under an inert atmosphere in tightly sealed containers at cool temperatures to prevent decomposition and potential explosive hazards from instability. For exposure incidents, immediate first aid includes flushing skin or eyes with water, seeking medical attention for ingestion or inhalation, and for methemoglobinemia, primary treatment with methylene blue (1-2 mg/kg IV); ascorbic acid (typically 200-500 mg/day oral for mild or chronic cases) may be used as an alternative if methylene blue is contraindicated.

Environmental Impact

Hydroxylamine exhibits rapid in environmental compartments, primarily through both abiotic and mechanisms, limiting its long-term persistence but posing short-term risks during release. In surface waters, abiotic via reaction with photochemically produced peroxy radicals proceeds with a of approximately 2 hours under typical conditions. In soils and aerobic waters, microbial communities, particularly , rapidly oxidize hydroxylamine to and subsequently to , resulting in under 1 day. This process follows and is enhanced under oxygenated conditions, though anoxic environments may slow transformation and favor alternative pathways like production. Despite its short persistence, hydroxylamine disrupts microbial in aquatic systems by selectively inhibiting nitrite-oxidizing bacteria more strongly than ammonia-oxidizing bacteria, leading to accumulation. Elevated levels from this inhibition exacerbate risks, promoting algal blooms and subsequent oxygen depletion in affected water bodies. These effects are particularly concerning in wastewater-impacted or industrial discharge zones where hydroxylamine concentrations may transiently exceed natural levels. The U.S. Environmental Protection Agency tracks hydroxylamine under various regulatory frameworks due to its ecotoxicity, classifying it as very toxic to aquatic life with potential for long-lasting effects. It is also designated as a highly hazardous chemical by the , requiring stringent reporting for releases exceeding specified thresholds. Potential risks from releases include localized oxygen depletion through heightened microbial and chemical reactivity, underscoring the need for measures to mitigate ecological harm.

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