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OSI Systems

OSI Systems, Inc. is a vertically integrated American company that designs, manufactures, and markets specialized electronic systems and components for critical applications in , healthcare, , and . Headquartered in , it serves a global customer base through an extensive network of distributors across the , , the , and . Founded in 1987, OSI Systems has grown through strategic acquisitions and internal innovation, evolving from a provider of optoelectronic components to a leader in screening technologies. Key milestones include the 1993 acquisition of Rapiscan Security Products Limited, which established its foothold in inspection systems; the 2004 purchase of Spacelabs , expanding into patient monitoring; and the 2016 acquisition of American Science and Engineering for $269 million, adding advanced capabilities. In 2017, it acquired the Morpho Detection explosive trace detection business from for $75.5 million, further strengthening its security portfolio. The company operates through three primary divisions. The Security division, including brands like , supplies scanners, metal detectors, and trace detection systems to governments, airports, and worldwide. The Healthcare division, via Spacelabs Healthcare, provides monitoring, diagnostic , and systems for medical facilities. The Optoelectronics and Manufacturing division develops custom semiconductor-based optoelectronic devices, such as photodiodes and sensors, for , medical, and industrial uses, serving both internal needs and external OEM customers. As of 2025, ended June 30, 2025, OSI Systems reported record revenues of $1.713 billion, with the segment contributing $1.196 billion, $412 million, and Healthcare $168 million. Publicly traded on the under the OSIS since its 1997 IPO, the company employs 7,337 people globally and maintains a year-end backlog exceeding $1.8 billion.

History

Founding and early development

OSI Systems was founded in May 1987 by in , initially operating under the name Opto Sensors, Inc., as a provider of specialized electronic systems and components for critical applications in , , and other sectors. The company emerged from Chopra's prior experience in engineering and manufacturing, aiming to address needs in high-reliability amid growing demand for advanced sensing technologies during the late era. From its inception, OSI Systems focused on , developing initial product lines such as detectors and light-emitting diodes (LEDs) tailored for both and commercial applications. These components were designed for use in systems, thermal imaging, and signaling devices, supporting contracts while also serving industrial sectors like and medical equipment. Early operations emphasized custom manufacturing to meet stringent performance standards, including MIL-STD compliance for -grade reliability. In its formative years, the company encountered significant challenges, particularly intense competition in the sector where established players dominated contracts and was rapid. With limited initial sales—reaching zero in one early year—OSI Systems pivoted toward diversified , shifting from standalone products to custom components for machines and other healthcare devices to stabilize revenue and broaden market access. This strategic adaptation laid the groundwork for expansion beyond pure applications, eventually influencing the company's evolution into and healthcare segments. To fuel further growth, OSI Systems went public on the in 1997 under the ticker symbol OSIS, raising capital through its to support operational scaling and international capabilities. The listing marked a pivotal transition from a startup focused on niche to a more robust enterprise positioned for mid-1990s market opportunities.

Key acquisitions and expansions

In 1993, OSI Systems acquired Rapiscan Security Products Limited, which established its entry into the security business by introducing advanced screening technology for baggage and parcel . This acquisition laid the foundation for the company's division, enabling the development of non-intrusive detection systems that addressed growing demands in and border security. Building on this, OSI Systems expanded its security capabilities through the 1998 purchase of the security products business from Metorex International Oy, adding walk-through metal detectors and enhancing cargo and technologies using pulse induction and methods. In 2002, the acquisition of Ancore Corporation further strengthened the portfolio with high-energy transmission systems for large-scale cargo screening, supporting diversification into industrial and applications. These moves consolidated OSI's position in non-destructive testing, with the Security division reorganized under the brand in 2005 to streamline global operations. The company entered the healthcare sector in 2004 with the acquisition of Spacelabs Medical, Inc., from Medical Systems for approximately $57 million, which provided established monitoring and diagnostic systems and marked OSI's initial foray into medical devices. This was followed in 2005 by the purchase of Blease Medical Holdings Limited, a UK-based manufacturer of delivery systems, ventilators, and vaporizers, broadening the healthcare offerings to include critical care equipment. Spacelabs Medical was rebranded as Spacelabs Healthcare in 2005, and its on the London exchange raised funds for further expansion while retaining OSI's majority ownership. OSI Systems bolstered its core optoelectronics business through targeted expansions, including the 1997 acquisition of Advanced Micro Electronics AS, which added hybrid integration capabilities for custom sensor assemblies used in and . By 2006, the division was reorganized into subsidiaries OSI , Inc., and OSI Electronics, Inc., focusing on advanced photodetectors, optical components, and contract manufacturing for diversified markets like and . These acquisitions significantly diversified OSI Systems' revenue streams, shifting from a primarily optoelectronics-focused to one with balanced segments across , healthcare, and . By fiscal 2006, the business had emerged as a core segment, achieving profitability in the fourth quarter and contributing to record consolidated of $452.7 million, an 18% increase from the prior year, while healthcare revenues grew 13% and optoelectronics rose 49%.

Recent milestones (2000s–present)

In the 2000s, OSI Systems experienced significant growth driven by heightened global demand for security solutions following the September 11, 2001 attacks, which prompted increased investments in airport and border screening technologies. The company's Security division, particularly through its Rapiscan Systems subsidiary, secured key U.S. Transportation Security Administration (TSA) contracts, including a 2007 agreement to supply 620AT X-ray systems for advanced passenger carry-on bag screening at airports. This period also saw the consolidation of security businesses, such as the 2005 formation of Rapiscan Systems, which integrated operations from Metorex and other units to streamline production of X-ray and detection equipment. The 2010s marked further expansion in major contracts and manufacturing capabilities. In 2010, OSI Systems received an Indefinite Delivery/Indefinite Quantity (IDIQ) contract from the TSA valued at up to $325 million for security screening systems, enhancing its role in U.S. operations. Internationally, the company established manufacturing facilities, including in , , to support production of security products, and maintained operations at in , , for Metorex-related technologies. By the end of the decade, these efforts contributed to steady revenue growth, with fiscal 2019 revenues reaching $1.182 billion. In 2016, OSI Systems acquired American Science and Engineering, Inc. for $269 million, integrating advanced backscatter X-ray imaging technologies into its security portfolio. The following year, in 2017, it acquired the explosive trace detection business (formerly Detection) from plc for $75.5 million, bolstering its capabilities in trace detection systems. Entering the 2020s, OSI Systems adapted to global challenges, including the COVID-19 pandemic, by ramping up healthcare offerings through its Spacelabs Healthcare division. In April 2020, it secured a $6 million order for patient monitoring solutions to aid in COVID-19 response efforts, reflecting increased demand for remote and critical care technologies. Security contracts continued to proliferate, with a 2017 award of $7 million for checkpoint inspection systems and, by 2020, extensions into international border security. In the early 2020s, the company pursued advancements in inspection technologies, including non-intrusive systems for cargo and vehicles. Internationally, contracts expanded into Asia and Europe, such as a 2025 $11 million agreement for radiation monitoring solutions for European border security applications. Fiscal performance underscored this growth, with annual revenues reaching $1.278 billion in fiscal 2023, up from prior years, and climbing to a $1.713 billion in fiscal 2025, an 11% year-over-year increase. Employee numbers expanded to over 6,600 by fiscal 2024, supporting global operations. Recent milestones include multiple high-value and contracts in 2025, such as a $23 million order for non-intrusive solutions and a $14 million award for and vehicle systems, highlighting OSI Systems' adaptation to evolving security needs amid geopolitical tensions.

Business Segments

Security Division

The Security Division of OSI Systems operates primarily through its subsidiary and related entities such as Metorex, delivering non-intrusive detection technologies for threat identification in high-stakes environments like airports, borders, and ports. These technologies encompass imaging, computed tomography, and metal detection systems designed to enhance public safety without compromising operational efficiency. The division's structure emphasizes integrated solutions, including screening services through S2 Global, which manages outsourced operations for and clients worldwide. Rapiscan Systems holds a leading position in the airport baggage screening market, particularly in the United States, where it supplies a significant portion of hold baggage systems to meet stringent regulatory standards for aviation security. This market dominance stems from long-term government partnerships and compliance with bodies like the (TSA). In fiscal , the Security Division generated $1.196 billion in revenue, approximately 70% of OSI Systems' of $1.713 billion, fueled by multi-year contracts with federal agencies and international authorities. Key revenue drivers include product sales, maintenance services for an extensive global installed base, and upgrades to existing deployments. Strategically, the division aligns with escalating global demands, supporting counter-terrorism efforts, border protection, and trade facilitation by enabling secure cargo and passenger flows. Its focus on scalable, AI-enhanced tools positions OSI Systems to address evolving threats, such as explosives detection and illicit goods interdiction, while contributing to the company's overall growth through recurring service revenues.

Healthcare Division

The Healthcare Division of OSI Systems is managed through its wholly owned subsidiary, Spacelabs Healthcare, which specializes in providing advanced solutions for and critical care monitoring. Acquired by OSI Systems in , Spacelabs has since operated as a key component of the division, focusing on innovative medical technologies that support clinical decision-making in high-acuity environments. The division primarily serves hospitals and clinics in and , where it holds a strong market position due to established distribution networks and , while experiencing growing adoption in the region through expanded partnerships and localized . In 2025, the Healthcare Division generated $168 million in revenue, representing about 10% of OSI Systems' total consolidated revenues of $1.713 billion, with a significant portion derived from recurring service contracts that ensure ongoing maintenance and upgrades for installed systems. This underscores the division's emphasis on long-term customer relationships and reliable post-sale . A core strategic focus of the division is the seamless integration of its monitoring solutions with electronic health records (EHR) systems, enabling healthcare providers to enhance data interoperability and improve patient outcomes through real-time access to and diagnostic information. Supporting these efforts are dedicated teams of approximately 600 employees, including specialized R&D personnel who prioritize FDA-compliant innovations to meet evolving clinical needs and regulatory standards. This commitment to compliance and integration positions the division as a vital contributor to OSI Systems' diversified portfolio in patient-centered healthcare technologies.

Optoelectronics and Manufacturing Division

The Optoelectronics and Manufacturing Division of OSI Systems operates primarily through subsidiaries OSI Optoelectronics, Inc. and OSI Electronics, Inc., focusing on the design, development, and production of custom and assemblies. This division specializes in manufacturing high-performance components such as photodiodes, optical sensors, infrared sensors, printed circuit boards (PCBs), and flex circuits, leveraging over 30 years of expertise in semiconductor-based technologies. These components serve applications in and electronics, industrial automation, , and automotive diagnostics, where reliability and precision are critical. The division's capabilities encompass in-house engineering support, , and high-volume production, enabling the creation of RoHS-compliant solutions tailored to OEM requirements. Global facilities in the United States, , , , , and support these operations, with certifications for , medical, and automotive standards ensuring compliance and quality. In 2025, the division contributed $412 million in revenues, including intersegment sales, representing about 24% of OSI Systems' total revenue of $1.713 billion and benefiting from high margins due to in the . This structure reduces external dependencies by providing specialized electronic components and manufacturing services directly to the company's and Healthcare divisions, enhancing overall .

Products and Technologies

Security and Inspection Systems

The Security Division of OSI Systems specializes in developing advanced screening solutions for detection, including explosives, narcotics, and , through integrated hardware and software . Key products encompass high-energy , such as the Rapiscan 620DV, a dual-view optimized for carry-on screening at aviation checkpoints, providing high-resolution images for operator analysis. Trace detection systems, including the Itemiser 5X, employ to identify trace residues of explosives and narcotics on surfaces, enabling rapid swab-based inspections. For larger-scale applications, gamma-ray imagers like the series facilitate non-intrusive of containers and vehicles, using to penetrate dense materials while detecting radiological . These systems incorporate sophisticated technologies such as multi-view , exemplified by the RTT 110, which generates three-dimensional reconstructions in to enhance in . material discrimination algorithms, integrated into platforms like software, analyze attenuation data—including effective atomic number (Zeff) and —to differentiate organic threats from benign items, reducing false alarms during screening. A notable innovation is the 2020 acquisition of advanced technology by , which has been integrated to automate threat recognition and improve image analysis in baggage and parcel systems, such as the Orion series. This enhancement, further developed in solutions like ScanAI, supports automated detection of prohibited items, including , by processing scan data for faster operator decision-making. These technologies find primary applications in high-traffic security environments, including for and screening, seaports and borders for and vehicle inspections, and urban checkpoints for parcel and people screening. For instance, OSI Systems has deployed multiple units of its RTT and systems at major U.S. hubs as part of (TSA) contracts, contributing to enhanced aviation protocols. All systems comply with rigorous international standards, including TSA certification for screening and (IAEA) guidelines for non-intrusive inspection equipment, ensuring reliable performance in threat identification. International sales of these dual-use technologies are governed by regulations, such as those under the U.S. (ITAR), to prevent proliferation risks.

Patient Monitoring and Anesthesia Systems

Spacelabs Healthcare, a subsidiary of OSI Systems' Healthcare Division, develops advanced patient monitoring and systems designed to enhance clinical decision-making in settings. These systems integrate tracking, wireless connectivity, and data analytics to support caregivers in hospitals, intensive care units, and surgical environments. Flagship patient monitoring solutions include the Ultraview series, which provides continuous tracking of (ECG), (SpO2), and invasive parameters for comprehensive assessment. The Ultraview monitors, such as the SL and 2900 models, enable real-time data display and alarm notifications, facilitating vigilant patient care in high-acuity areas. For delivery, the workstation serves as a key product, featuring an integrated for precise gas delivery and patient during surgical procedures. The system offers configurable setups to monitor depth and respiratory function, improving workflow efficiency in operating rooms. Key technologies encompass wireless telemetry through systems like AriaTele, which supports remote monitoring of patients via ECG and SpO2 waveforms over hospital networks. Additionally, closed-loop infusion systems, such as injectate kits for measurement, ensure precise by automating fluid administration based on real-time physiological . These technologies enable seamless data transmission and adaptive responses to needs without manual . Interoperability features allow integration with systems using HL7 protocols, enabling automatic data transfer to clinical information systems and electronic medical records. This connectivity supports enterprise-wide networks, facilitating monitoring across multiple departments and sites for efficient . Clinical benefits include reduced via smart algorithms in the SafeNSound suite, which customize alarm limits based on patient-specific trends and learned , potentially decreasing non-actionable alarms by up to 42%. Data analytics tools, such as the Rothman Index, provide predictive insights into patient deterioration, supporting proactive interventions and improved outcomes in critical care. Market adaptations feature portable units like the monitor, optimized for and intra-hospital with up to 8 hours of battery life, rugged design, and capabilities for uninterrupted . Post-2020 upgrades, including the acquisition of cloud-based software from BoxView, have enhanced telemedicine integration, allowing remote access to data for virtual consultations and expanded .

Optoelectronic Components and Assemblies

The Optoelectronics and Manufacturing Division of OSI Systems specializes in the design and production of discrete optoelectronic components and assemblies, serving as foundational building blocks for applications in aerospace, defense, medical, and industrial sectors. These components include high-performance photodiodes, laser diodes, and LED-based optical sensors, engineered for reliability in demanding environments. Photodiodes from OSI Optoelectronics cover silicon-based models sensitive from 200 nm to 1100 nm, InGaAs variants extending to 1700 nm for near- to mid-infrared detection, and specialized GaAs types optimized for 400–850 nm ranges, enabling precise light detection in power monitoring, position sensing, and imaging systems. Laser modules, produced through OSI Laser Diode Inc., feature GaAs and InP-based III-V semiconductors for telecommunications, data communications, and high-power applications, while custom LED arrays provide illumination solutions tailored for high-reliability needs such as medical sensors and industrial instrumentation. Manufacturing processes emphasize precision fabrication to meet stringent performance requirements. OSI Optoelectronics employs advanced techniques including custom thin-film coatings for optical filters and anti-reflective layers to enhance selectivity and reduce reflectance to below 0.6% in photodiodes. Automated assembly lines support the integration of components into flex and rigid-flex circuits, enabling compact, flexible assemblies suitable for space-constrained applications. These processes are conducted across global facilities in the United States, , , and , leveraging over 50 years of expertise in processing and electronic integration. Key specifications highlight the division's focus on efficiency and versatility. Devices operate across to mid-infrared wavelengths, with InGaAs photodiodes achieving responsivities up to 0.90 A/W at 1550 nm for fiber-optic and monitoring. exceeds 80% in many models, reaching 100% internal in UV-enhanced inversion layer photodiodes for low-light detection, ensuring high sensitivity with low noise and fast response times under 24 ns in select configurations. These attributes support applications requiring minimal power consumption and robust . Custom solutions demonstrate the division's capability to adapt components for specialized uses. In and defense, OSI Optoelectronics provides radiation-hardened sun sensors and optical detectors for , geo-mapping on unmanned , and systems, including those integrated into missions like NASA's probe to Jupiter's Trojans and ESA's satellites for . For defense, tailored laser diodes and sensors enable night-vision compatible features such as range finders, , and weapons simulation. In industrial automation, custom photonic modules and position-sensing detectors facilitate precise measurement and control in test equipment and manufacturing processes. Adherence to rigorous quality standards underpins all outputs. Facilities hold AS9100D certification for aerospace applications and ISO 9001:2015 for general quality management, alongside for medical devices and ESD S20.20 compliance to prevent . These certifications ensure consistent performance and across production.

Leadership and Corporate Governance

Executive Team

Ajay Mehra serves as and of OSI Systems, Inc., a position he assumed on January 1, 2025, succeeding founder . Mehra joined the company in 1989 in a role and later served as , overseeing initial public offerings and international expansion efforts, before becoming Executive Vice President and of the division in 2012, where he drove significant growth in technologies and contracts. Holding a from the and an MBA from , Mehra has contributed to the company's strategic shift toward recurring service revenues and advanced security solutions. Deepak Chopra, the company's founder since 1987, transitioned to Executive Chairman of the Board in 2025 following his tenure as CEO, during which he led OSI Systems from early-stage operations with revenues around $10 million in the 1990s to record fiscal 2025 revenues of $1.713 billion, a more than 170-fold increase driven by acquisitions, global expansion, and diversification into security and healthcare sectors. Chopra, who holds a in electronics from , a in physics from the , and an MBA in finance and information systems from the Isenberg School of Management, emphasized in electronics manufacturing and pioneered the company's entry into airport screening systems. His secured major contracts, including a $500 million multi-year agreement with Mexico's for cargo inspection systems in 2023. Alan Edrick has been Executive Vice President and Chief Financial Officer since 2006, managing financial strategy, , and capital markets activities that supported the company's growth through over a dozen acquisitions and sustained profitability. With more than 25 years of experience in and public accounting, Edrick holds a Bachelor of Arts from the , and an MBA from the ; he previously served as CFO of BioSource International. In 2025, Edrick was recognized as "CFO of the Year" by the Business Journal for his role in navigating fiscal challenges and enhancing . The executive team comprises leaders with diverse expertise in engineering, finance, operations, and legal affairs, many with tenures exceeding 15 years, including Victor Sze, who joined in 2002 and oversees and . This long-tenured composition has enabled OSI Systems to secure over $500 million in high-profile contracts in recent years and address disruptions in the early 2020s through diversified manufacturing and . The company's emphasizes internal promotions for leadership continuity, as demonstrated by Mehra's rise from within and Chopra's structured transition to Executive Chairman.

Board of Directors

The Board of Directors of OSI Systems, Inc. consists of seven members as of November 2025, comprising the Executive Chairman, the President and CEO, and five independent directors. The board is structured to include specialized standing committees, including the Audit Committee (chaired by James B. Hawkins), Compensation Committee (chaired by Meyer Luskin), Nominating and Governance Committee (chaired by Meyer Luskin), Risk Management Committee (co-chaired by Kelli Bernard and Gerald Chizever), and Technology Committee (chaired by William F. Ballhaus, Jr.). These committees assist in overseeing key aspects of corporate governance, with a focus on independence among non-executive members. Key members include , the founder and current Executive Chairman since 1992, who brings extensive experience in electronics and semiconductors; Ajay Mehra, President, CEO, and Director since January 2025, with over three decades in and operations at the company; and William F. Ballhaus, Jr., Lead Independent Director since 2010 and former CEO of , emphasizing governance and technology expertise. Other independent directors are Kelli Bernard (since 2019, specializing in public affairs and ), Gerald Chizever (since 2016, with a background in legal and ), James B. Hawkins (since 2015, experienced in management), and Meyer Luskin (since 1990, co-founder with expertise in business operations). The board's primary responsibilities include overseeing the management of the company's business as a for shareholders, approving major strategic decisions such as acquisitions, and ensuring ethical standards and compliance through the Code of Ethics applicable to all directors and employees. It also provides guidance on long-term strategy, risk management, and corporate policies, with the Risk Management Committee specifically addressing enterprise risks. In terms of diversity and tenure, the board includes one female (Kelli Bernard), representing approximately 14% diversity, and considers factors such as skills, experience, and diversity in nominations to promote balanced . The average tenure is approximately 9.9 years, reflecting a mix of long-serving members like and Luskin with more recent additions, and the board conducts annual self-evaluations to maintain effectiveness. Recent board actions include the successful transition of Ajay Mehra to CEO in early 2025, with assuming the Executive Chairman role, and ongoing oversight of reporting through initiatives focused on and emissions reduction. Additionally, the board has strengthened cybersecurity policies, with the Committee delegating oversight and achieving 98% employee training completion in fiscal year 2025, building on enhanced protocols implemented following increased regulatory focus after 2022.

Global Presence and Sustainability

International Operations

OSI Systems, Inc. is headquartered in , which serves as a central hub for activities across its divisions. The company maintains additional R&D facilities in locations such as , and , supporting innovation in security, healthcare, and optoelectronics technologies. Manufacturing operations are distributed globally to enhance efficiency and market responsiveness, with key sites in the United States (including ; ; and ), India (), the United Kingdom (). Other production facilities include those in (), (), , (Tecate), and , enabling localized assembly and customization for regional needs. The company's revenue streams reflect a strong international orientation, with fiscal 2025 sales totaling $1.713 billion, derived significantly from , //, and markets. Approximately 33% of revenues came from the , 22% from the , 18% from , and 16% from , underscoring the importance of these regions to overall performance. OSI Systems operates through more than 20 subsidiaries and offices worldwide, facilitating sales, service, and support. Notable examples include in the and in for security solutions in , as well as Spacelabs Healthcare Pte. Ltd. in , which bolsters healthcare operations across . These entities, part of a broader network spanning countries like , , UAE, and , enable tailored engagement with local customers and regulators. Acquisitions, such as the earlier integration of Metorex Security Products in , have further strengthened this global reach. To address geopolitical and trade dynamics, OSI Systems employs localized production strategies that reduce exposure to tariffs and streamline . A substantial portion of its components is sourced from international suppliers, with facilities certified under standards like to ensure quality across borders; however, reliance on single vendors for certain materials introduces vulnerabilities. International operations face challenges from stringent export controls, particularly for security products, requiring compliance with U.S. laws restricting the transfer and sale of defense-related hardware and technology. Geopolitical tensions, such as those in the Russia-Ukraine and regions, also pose risks to supply chains and .

Environmental and Social Initiatives

OSI Systems established its (ESG) framework with four priority areas—Ethics & Compliance, Our Team, , and —integrating these into corporate to address environmental and social across operations. The framework emphasizes long-term goals, including a commitment to reducing Scope 1 and Scope 2 greenhouse gas emissions by 25% by fiscal year 2030 from the fiscal year 2022 baseline, as part of broader efforts toward . In fiscal year 2025, the company achieved a 17.5% reduction in Scope 2 emissions through the adoption of energy-efficient manufacturing processes, such as optimized equipment and sourcing at facilities. On the social front, OSI Systems promotes diversity initiatives that have resulted in 43.7% of its being women as of June 30, 2025, fostering an inclusive through targeted and retention programs. The company also provides extensive employee in , , and workplace safety, maintaining zero workplace fatalities and no safety violations over the past five years, with programs integrated into daily operations and supported by an ethics for reporting concerns. Environmental efforts focus on resource conservation and waste minimization, with a target to achieve 90% , , or of by 2030, alongside a 20% reduction in adjusted for business growth. In manufacturing, the company utilizes lead-free soldering and components compliant with directives to minimize toxic materials. These initiatives are supported by over 50% of facilities holding ISO 14001 certification, with a goal for all key manufacturing sites by 2030. Community engagement includes partnerships for , such as programs that provide hands-on experience to students and young professionals in and fields. Additionally, through its global facilities, OSI Systems supports initiatives in developing countries, offering operator for inspection systems to enhance local capabilities in and public safety. OSI Systems issues annual sustainability reports detailing progress on ESG goals, with its second submission to the (CDP) completed in 2025; these reports are overseen by the Board Risk Management Committee and subject to external verification for and accountability.

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