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DELMIA

DELMIA is a comprehensive software suite developed by as part of its 3DEXPERIENCE platform, enabling manufacturers, managers, and service providers to virtually plan, , optimize, and execute industrial operations for enhanced efficiency and resilience. Launched in , DELMIA was created to consolidate and expand upon earlier technologies such as Robotics, , and SAFEWORK, focusing on , robotic , and modeling to address the growing demand for solutions. Over the years, it has evolved into a unified portfolio that integrates , , and twin technologies to support end-to-end operations, from and workforce management to and sustainable production. Key components of DELMIA include Collaborative Operations for shared performance optimization, for accurate plant simulations, Logistics & Workforce for , & Operations for execution excellence, and Planning for and synchronization. These tools facilitate the creation of twins of processes, allowing users to identify bottlenecks, reduce , and improve across global teams before physical implementation. DELMIA's applications span industries such as , automotive, consumer goods, and high-tech, where it supports , compliance, and adaptive strategies amid disruptions. In addition to its core offerings, has expanded DELMIA through strategic acquisitions, including DELMIAWorks (formerly ), an and solution for mid-market manufacturers acquired to enhance real-time shop floor control and enterprise integration. Recent developments, such as the 2025 acquisition of Ascon's for software-defined production, further integrate and capabilities to drive intelligent, connected factories.

Introduction

Overview

DELMIA is a brand under focused on , , and . It provides software solutions that empower , , and service providers to efficiently plan, manage, optimize, and execute their operations. The core purpose of DELMIA is to enable efficient planning, simulation, execution, and collaboration for processes using twins and experiences. This approach allows organizations to create representations of real-world operations, fostering innovation and sustainability across the industrial lifecycle. Key capabilities of DELMIA include for accurate planning in , resource optimization and in , execution for operational excellence in , and performance for . DELMIA has evolved from traditional CAD/ systems to a comprehensive operations , addressing the full spectrum of production and delivery challenges. It integrates seamlessly with the 3DEXPERIENCE platform to support unified collaboration and data-driven decision-making.

Role in 3DEXPERIENCE Platform

The 3DEXPERIENCE platform, developed by , serves as a unified cloud-based environment that integrates design, , and operations to enable real-time collaboration and a across an organization's . It connects people, data, and processes through a shared , supporting outcome-based from concept to execution. Within this platform, DELMIA focuses on operational excellence by bridging product design—handled by —and lifecycle management via ENOVIA to deliver seamless execution in manufacturing and services. This positioning allows DELMIA to translate virtual designs into real-world production, optimizing value networks through and . DELMIA facilitates integrations across the platform, including data sharing with via DELMIAWorks to support small and medium-sized businesses in operations. These synergies ensure consistent data flow, reducing silos between design, simulation, and operational teams. Recent expansions, such as the 2025 acquisition of Ascon's , further integrate automation and capabilities to drive intelligent, connected factories. The primary benefits of DELMIA's role include providing end-to-end virtual twin experiences that span , , and service delivery, enabling organizations to simulate, optimize, and execute processes with minimal disruption. This integration fosters agility and sustainability by aligning virtual models with physical outcomes across industries.

Historical Development

Origins and Brand Creation

DELMIA was established by Dassault Systèmes on June 7, 2000, as a dedicated brand to meet the growing demands of digital manufacturing in the early 2000s. The creation addressed key challenges in digital process planning, robotic simulation, and human modeling, enabling manufacturers to simulate and optimize production environments virtually. Headquartered in Troy, Michigan, USA, DELMIA was positioned as the world's premier e-manufacturing brand for the digital enterprise, with Philippe Charlès appointed as its CEO, reporting to Dassault Systèmes' executive vice president Dominique Florack. The brand emerged from the strategic consolidation of three recently acquired technologies, integrating their capabilities under a unified DELMIA umbrella. Robotics, acquired in 1997 for $105 million, provided advanced robotic for offline programming and in industrial automation. EAI-DELTA GmbH, purchased on March 1, 2000, for $31 million, specialized in digital process planning, including fixture design and production optimization tools. SAFEWORK, acquired in the first quarter of 2000 through a cash transaction, contributed expertise in human simulation and analysis to ensure safe and efficient worker interactions in settings. This consolidation created a cohesive platform leveraging these assets to deliver interoperable solutions. DELMIA's initial offerings centered on e-manufacturing solutions designed to create, monitor, and control production processes in agile, distributed systems. These tools supported build-to-order and models, targeting industries such as automotive, , and consumer goods by enabling virtual validation of assembly lines and . The brand emphasized open interoperability with major CAX, PDM, and systems, including integration with ' ENOVIA for end-to-end manufacturing visibility. This launch represented a pivotal step in ' evolution from its origins in (CAD) software, exemplified by the 1981 release of for applications, toward a comprehensive management () ecosystem. Founded in 1981 as a spin-off from , the company had progressively expanded beyond and engineering simulation to encompass broader digital enterprise solutions, with DELMIA filling the manufacturing execution gap.

Key Acquisitions and Expansions

In 2013, acquired Apriso, a provider of manufacturing execution systems (), for approximately $205 million in cash, integrating it into the DELMIA portfolio to enhance real-time operations monitoring and adaptability across global sites. This move expanded DELMIA's capabilities in plant-floor management, enabling seamless synchronization between design, production, and execution processes. Building on this foundation, acquired Quintiq in 2014 for around $350 million, a specialist in software for and operations. Quintiq's and on-premise solutions were incorporated into DELMIA to support complex workforce, logistics, and , fostering end-to-end optimization within the 3DEXPERIENCE platform. In 2016, the acquisition of Ortems further strengthened DELMIA's scheduling tools, with Ortems' capacity-constraint-based software for on-premise and environments focusing on finite and real-time dispatch. This integration addressed dynamic manufacturing challenges, such as and bottleneck resolution, without disrupting existing workflows. In December 2018, acquired , an and provider for mid-market manufacturers, for $425 million in cash. Rebranded as DELMIAWorks, it was integrated to improve shop floor control, , and overall operational efficiency for smaller-scale production environments. In September 2022, acquired Diota, a developer of solutions for assembly and , integrating it into DELMIA as DELMIA Augmented Experience to enhance field operations and virtual-real world convergence. DELMIA continued its growth through strategic expansions in emerging technologies, notably integrating (IoT) and (AI) to advance virtual twin functionalities for manufacturing simulation and predictive operations. These enhancements allow for data-driven insights from real-time IoT feeds and analytics, optimizing factory layouts and processes in a virtual environment before physical implementation. In July 2025, acquired Ascon Qube technology from Ascon Systems Holding , a developer of software-defined systems, to accelerate -powered factory virtual twins. This acquisition bolsters DELMIA's capabilities, enabling model-based planning, building, and control of production lines with enhanced integration. Security evolutions in DELMIA were underscored by responses to vulnerabilities in the Apriso component during , including critical issues like CVE-2025-5086 (a deserialization flaw leading to remote code execution) and CVE-2025-6205 (missing authorization). promptly issued security advisories and patches for affected releases from 2020 through , emphasizing proactive hardening of systems against exploitation in operational environments. These measures highlight DELMIA's ongoing commitment to robust cybersecurity in its expanded ecosystem.

Market and Applications

Target Industries

DELMIA primarily targets industries requiring advanced and optimization to address complex operational challenges such as production efficiency, , and . In and , DELMIA supports complex assembly simulations through virtual twin technology, enabling precise modeling of intricate processes to reduce errors and accelerate development cycles. The automotive sector leverages DELMIA for and just-in-time delivery, utilizing real-time tracking and to synchronize global operations and minimize disruptions. Industrial equipment manufacturers benefit from DELMIA's robotic automation capabilities, which facilitate the design and simulation of automated lines to enhance and flexibility in high-volume . In consumer goods, particularly and beverage and , DELMIA promotes principles, streamlining workflows to cut waste and improve responsiveness to market demands. Life sciences, including pharmaceuticals and medical devices, employs DELMIA for regulated production environments, ensuring compliance with stringent standards through and simulations that mitigate risks in . Emerging sectors like focus on renewable , where DELMIA aids in optimizing sustainable processes such as assembly and production to lower and emissions. High-tech is adopting DELMIA for software-defined production, particularly post-2025, to enable agile, configurable lines that integrate AI-driven adaptations for rapid innovation. Global adoption trends emphasize and digital twins to achieve Industry 4.0 compliance, with DELMIA facilitating reduced and use across sectors—for instance, enabling up to 5,175 tCO2e annual savings in transportation manufacturing scenarios—while fostering interconnected ecosystems for resilient operations.

Market Position and Competitors

DELMIA operates as a key player in the global market, which is estimated to reach USD 440 billion in 2025, driven by advancements in Industry 4.0 technologies and initiatives. Within narrower segments like manufacturing execution systems (MES) and (APS), the market is projected to grow to approximately USD 16 billion in 2025, with DELMIA holding a notable position as a recognized leader according to the MarketScape assessment. This leadership stems from its robust portfolio addressing operational optimization in complex manufacturing environments. DELMIA's market strengths include its seamless integration of virtual twin technology, which allows for the digital replication and simulation of entire processes to improve and reduce , and its scalable cloud-based deployment via the 3DEXPERIENCE , facilitating collaborative operations across global supply chains. These capabilities position DELMIA particularly well in high-stakes industries requiring precise and real-time adaptability. In the competitive landscape, DELMIA faces rivals such as ' Opcenter Execution for functionalities, Rockwell Automation's Smart Manufacturing Platform and FactoryTalk for production management, SAP's Manufacturing Execution for enterprise integration, and PTC's ThingWorx for IoT-enabled industrial applications. DELMIA sets itself apart through its tight end-to-end connectivity with management () tools, enabling a unified from to execution that enhances and innovation cycles. DELMIA's growth is bolstered by post-2025 expansions into -driven automation, including enhancements for augmented reality-guided manufacturing and predictive , aligning with broader trends toward intelligent operations. However, challenges persist, notably from 2025 incidents involving exploited vulnerabilities in DELMIA Apriso, such as CVE-2025-5086 (a critical deserialization flaw) and CVE-2025-6204 (), which have prompted urgent patching advisories from CISA and potentially affected user trust in deployment .

Core Technologies

Modeling and Simulation

DELMIA's modeling tools enable the creation of detailed digital representations of manufacturing environments, focusing on 3D process simulation to visualize and validate production workflows. These tools allow engineers to build immersive 3D models of assembly lines, workstations, and equipment interactions, facilitating early detection of inefficiencies before physical implementation. For human ergonomics, DELMIA incorporates advanced simulation derived from the SAFEWORK acquisition in 2000, which provides virtual manikins to assess posture, reachability, and task feasibility, supporting four standard anthropometric sizes for rapid ergonomic evaluations and reducing workplace injury risks. Robotic path planning is another core capability, utilizing algorithms to generate collision-free trajectories that optimize cycle times and ensure safe operations in simulated environments. Simulation capabilities in DELMIA extend to comprehensive virtual factory layouts, where users can model entire facilities in to analyze flows, , and layout impacts on throughput. What-if scenarios enable testing of variations, such as changes in shift patterns or equipment configurations, to identify bottlenecks and improve system performance without disrupting real operations. Physics-based animations enhance these simulations by incorporating realistic dynamics, including gravity and motion constraints, to replicate assembly processes accurately and validate mechanical behaviors. Key features include seamless integration of CAD data from tools like and , ensuring accurate digital twins that maintain continuity from to manufacturing simulation. This integration supports multi-physics simulations, such as during assembly, to prevent interferences and refine process plans iteratively. Recent advancements in DELMIA's 2025 releases incorporate generative for enhanced predictive modeling, allowing simulations to account for process variability and provide insights into optimal configurations, thereby improving in dynamic scenarios.

Execution and Optimization

DELMIA's execution capabilities center on monitoring of operations, enabling manufacturers to track metrics and respond promptly to deviations. Through its (MES) functionalities, DELMIA facilitates paperless shop floor execution, inventory and material tracking, and standardized processes across global facilities, with integration to solutions like Apriso enhancing operational synchronization. Automated workflows in DELMIA orchestrate tasks involving people, , and materials, supporting low-code configurability to streamline coordination and reduce manual interventions. Optimization within DELMIA employs algorithms for and scheduling heuristics that dynamically adjust plans based on , minimizing bottlenecks and improving throughput. These tools drive KPI-focused adjustments, such as reducing cycle times and waste while boosting and metrics, often leveraging virtual twin simulations as inputs to inform live decisions. For instance, optimization routines prioritize minimizing by analyzing production patterns and reallocating resources proactively. Key processes supported by DELMIA include control, which coordinates equipment, tooling, and workforce activities for seamless execution; , ensuring compliance through integrated management of inspections and regulatory standards; and synchronization, which aligns production flows with to shorten lead times and enhance on-time delivery. In 2025, DELMIA introduced enhanced capabilities for dynamic optimization, allowing systems to analyze vast datasets in volatile environments, predict disruptions, and automate adjustments to maintain resilience amid market fluctuations.

Collaboration and Integration

DELMIA's collaboration tools enable multi-user environments that digitally connect users across enterprises, providing , , and irrespective of location or work style. These environments facilitate efficient by breaking down between functional users and delivering a common, up-to-date view of operations. Role-based access is implemented through tailored software Roles on the 3DEXPERIENCE platform, ensuring that specific applications and information are accessible only to appropriate business roles at the right time. Cloud-based co-simulation supports enterprise-wide with sharing, enabling global and problem-solving in settings. Integration capabilities in DELMIA emphasize seamless connectivity with external systems, including APIs that link to and platforms such as , thereby enriching these systems with real-time manufacturing data and maintaining consistency across the production cycle. The 3DEXPERIENCE Connector provides pre-configured, cloud-hosted integration for bidirectional data exchange between DELMIA and environments. device connectivity is achieved through the DELMIA Apriso Machine Integrator, which automates bi-directional from machines and processes using industry-standard protocols for enhanced operational visibility. overlays support remote guidance by projecting digital instructions onto physical products, assisting operators in , , and tasks. Augmented features in DELMIA promote visualization for cross-functional teams, offering an interactive view of content and data to support informed decision-making and . These visualizations bridge design-to-manufacturing handoffs by overlaying virtual twin data on real-world operations, ensuring product conformity and process optimization across and groups. Following critical vulnerabilities identified in 2025, such as CVE-2025-5086 (a deserialization issue enabling remote code execution in DELMIA Apriso releases 2020–2025) and CVE-2025-6204 () and CVE-2025-6205 (missing flaws), implemented patches and enhanced protocols for data exchange. These updates, coordinated with , were added to CISA's Known Exploited Vulnerabilities catalog, with CVE-2025-5086 in September 2025 and CVE-2025-6204/6205 in October 2025, strengthening , , and data to mitigate risks in collaborative and integrated environments.

Product Portfolio

Digital Manufacturing and Virtual Twins

DELMIA Digital Manufacturing serves as the flagship solution for end-to-end digital factory creation, enabling process engineering through 3D modeling of production workflows, robotics programming, and ergonomics analysis. It facilitates line balancing by optimizing workloads and resources in real-time to achieve maximum throughput and efficiency. Virtual commissioning is supported via 3D simulations that validate factory layouts, assembly lines, and robotic cells before physical implementation, reducing deployment risks and costs. At the heart of this solution is virtual twin technology, which creates dynamic digital replicas of physical assets and processes, allowing real-time synchronization between virtual models and operational data through IIoT connectivity. This synchronization enables by analyzing performance data to forecast potential failures and optimize asset longevity, thereby minimizing downtime and enhancing overall reliability. The closed-loop connection between virtual and physical worlds supports continuous process refinement based on live feedback. Key features include factory layout optimization, where 3D simulations identify bottlenecks and streamline spatial arrangements for improved . Material flow simulation models and execution to ensure seamless movement of and resources across the production environment. Sustainability analytics are integrated to model and reduce CO2 footprints, promoting eco-friendly practices by quantifying resource usage and waste reduction opportunities. These capabilities scale effectively from pilot production lines to full-scale plants, allowing manufacturers to test configurations virtually before expansion. In 2025, enhancements introduce hybrid cloud deployment through Virtual Twin as a Service (VTaaS), providing scalable access to simulations and data integration without extensive on-premise infrastructure. This supports global operations by enabling collaborative optimization across distributed teams.

DELMIA Apriso

DELMIA Apriso is a cloud-enabled (MES) acquired by in 2013, designed to synchronize production operations with enterprise business systems for enhanced operational control and compliance. As part of the broader DELMIA portfolio, it serves as a (MOM) solution that provides real-time visibility across global sites, enabling manufacturers to monitor and orchestrate processes efficiently. Key functionalities of DELMIA Apriso include real-time production tracking, which captures data from equipment to monitor performance and output; tools that automate inspections, defect tracking, and corrective actions; and features that ensure in regulated industries such as , automotive, and pharmaceuticals by maintaining detailed audit trails. These capabilities integrate seamlessly with systems and other enterprise software, allowing for automated data flow and reduced manual interventions. A unique aspect of DELMIA Apriso is its comprehensive MOM suite, which incorporates advanced to drive continuous improvement by identifying bottlenecks, predicting needs, and optimizing workflows through data and . This suite supports scalable deployments, from single plants to multi-site operations, and emphasizes model-based execution for standardized processes across diverse environments. In 2025, DELMIA Apriso addressed critical cybersecurity vulnerabilities, including CVE-2025-5086 (a remote execution flaw, patched in June) and CVE-2025-6205 (a missing authorization issue, patched in August), to mitigate active exploitation risks highlighted by the U.S. (CISA). Additionally, enhancements in integration have enabled adaptive features, such as AI-driven quality inspections and process , allowing systems to respond dynamically to production variations for improved efficiency and resilience.

DELMIA Quintiq

DELMIA Quintiq is an advanced planning and optimization platform integrated into the DELMIA suite by , following the acquisition of Quintiq in for approximately $336 million. This acquisition enhanced DELMIA's capabilities in operations planning by incorporating Quintiq's on-premise and cloud-based software for end-to-end . The platform leverages (AI) and (ML) to enable scenario-based planning across global operations, allowing users to model complex business environments and simulate what-if scenarios with real-time monitoring for informed decision-making. At its core, DELMIA Quintiq offers key features tailored to dynamic operational challenges, including through predictive and that anticipate market fluctuations and resource needs. It supports vehicle routing for efficient , optimizing delivery paths to reduce fuel consumption and transit times. Employee scheduling capabilities address by balancing skills, availability, and compliance to maximize productivity. Additionally, multi-site optimization enables synchronized across distributed facilities, ensuring cohesive operations from sourcing to final distribution. The platform's optimization engine relies on constraint-based solvers and multiple algorithmic frameworks to handle intricate logistics problems, such as minimizing operational costs while adhering to constraints like capacity limits, regulatory requirements, and delivery deadlines. These include for feasible solution generation under multifaceted rules, mathematical programming for linear and integer optimization of objectives, path optimization algorithms for efficiency, and programming for network-based modeling. This combination allows for scalable, high-performance computations on large datasets, supporting resilient and adaptive strategies. DELMIA Quintiq finds applications in transportation for and to streamline schedules and reduce delays, in retail for to align inventory with demand forecasts, and in manufacturing for production and orchestration to enhance throughput and mitigate disruptions. By integrating these elements, the platform helps organizations build resilient supply chains capable of responding to volatility in global markets.

DELMIA Ortems

DELMIA Ortems is an (APS) software solution developed by , specializing in constraint-based optimization for complex operations. Acquired by in June 2016, it integrates into the DELMIA portfolio to enhance capabilities within the 3DEXPERIENCE platform. The software targets make-to-order and engineer-to-order environments, where production flows require synchronization of multi-level bills of materials, resource constraints, and customer-specific demands to generate feasible short- to medium-term schedules. At its core, DELMIA Ortems employs finite capacity scheduling to model and allocate production resources—such as machines, labor, and materials—while respecting real-world limitations to avoid overcommitment and delays. This approach enables manufacturers to create detailed, executable plans that balance demand against available capacity across single or multi-site operations. analysis is a key capability, providing load views and simulations to pinpoint resource constraints and their impacts on overall throughput, allowing planners to prioritize interventions for gains. Gantt-based supports interactive through drag-and-drop interfaces, hierarchical charts for work orders and operations, and scenario comparisons to visualize sequences, timelines, and adjustments in a clear, graphical format. The software features seamless integration with (ERP) systems, facilitating bidirectional data exchange for real-time updates to orders, , and resource availability, which supports dynamic rescheduling in response to disruptions like supply delays or demand shifts. It also incorporates key performance indicators (KPIs) to track metrics such as on-time delivery rates and throughput, offering dashboards for monitoring schedule adherence and identifying variances to drive continuous improvement. These elements collectively reduce planning cycles, minimize buffers, and enhance in volatile settings.

DELMIA Augmented Experience

DELMIA Augmented Experience is a software suite developed by that leverages (AR) technologies to integrate virtual twins into real-world manufacturing workflows, enabling operators to receive digital instructions for assembly, inspection, and maintenance directly in their work environment. Built on the 3DEXPERIENCE platform, it bridges the gap between virtual simulations and physical operations, allowing for immersive guidance that enhances productivity and without disrupting ongoing processes. Key features include AR-guided assembly instructions that project step-by-step visualizations onto physical parts, facilitating precise operations such as fastener placement and quality checks. The suite supports remote expert collaboration through live video sharing and annotations, accessible via wearables like smart glasses and tablets, which enables field technicians to receive real-time assistance from off-site specialists during maintenance tasks. Additionally, it incorporates (VR) elements for factory walkthroughs, allowing users to simulate and navigate production layouts in a fully immersive environment to plan and optimize operations. These tools are compatible with devices such as cameras and systems, providing hands-free interaction to reduce operator . The benefits of DELMIA Augmented Experience include significant reductions in time—up to 50% faster ramp-up for new operators—and minimization of errors in field service, with defect identification accuracy improved by up to 90%. It also supports enhanced safety simulations by overlaying procedural guidance in high-risk scenarios, helping to prevent accidents through proactive visualization. For collaborative operations, the remote features streamline expert interventions, cutting downtime and travel expenses while fostering team coordination across global sites. Integrations with (IoT) devices enable real-time data overlays, where sensor inputs from production equipment are superimposed onto AR views for contextual insights during assembly and inspections. In 2025, expansions have focused on mixed-reality capabilities within software-defined production environments, enhancing adaptability for dynamic manufacturing lines through AI-driven AR enhancements announced in recent product updates. These developments build on the suite's foundation in the 3DEXPERIENCE platform, allowing seamless data flow from virtual planning to augmented execution.

DELMIAWorks

DELMIAWorks is a Enterprise Resource Planning () and () solution designed specifically for small to medium-sized businesses (SMBs) in , providing an integrated platform that combines , execution, and to streamline end-to-end processes. Developed with a "shop floor first" approach, it enables manufacturers to achieve visibility and control across , , and functions, helping SMBs remain agile and competitive without the complexity of enterprise-level systems. Key modules in DELMIAWorks include production management for real-time shop floor monitoring and scheduling, to optimize material tracking and reduce waste, and (CRM) tools for handling sales orders and distribution. These modules operate on a single database, ensuring seamless data flow, and support both on-premise and cloud deployment options to accommodate varying IT infrastructures in SMB environments. Additional integrated features cover , quality controls, and financials, allowing users to manage everything from to billing in one system. The solution's unique value lies in its simplified, intuitive tailored for non-expert users, such as shop floor operators and owners, which minimizes training needs while delivering scalable functionality that grows with operations from startups to mid-tier enterprises. This user-friendly design, combined with automated workflows and , supports quick decision-making and efficiency gains without requiring extensive customization. DELMIAWorks has seen strong adoption among job shops and custom manufacturers in industries like and medical devices, where its focus on and batch processes addresses the needs of flexible, low-volume environments. It also integrates with the broader 3DEXPERIENCE platform for extended collaboration when needed. DELMIAWorks includes integration through WebDirect B2B portals and EDI capabilities, enabling seamless with sales channels and suppliers to automate and synchronization for growing SMBs.

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